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Installation

Fluid

Fluid

Fluid Line

Line

Line Accessories

Accessories

Accessories

Install the following accessories in the order shown
in Fig. 1, using adapters as necessary. All fluid
lines and accessories must be rated to the maximum
working pressure of 400 psi (2.8 MPa, 28.0 bar).

• Fluid

Fluid

Fluid drain

drain

drain valve

valve

valve (D):

(D):

(D): required in your system, to

relieve fluid pressure in the hose and circulation
system.

• Fluid

Fluid

Fluid pressure

pressure

pressure gauge

gauge

gauge (E):

(E):

(E): for more precise

adjustment of the fluid pressure.

• Fluid

Fluid

Fluid shutoff

shutoff

shutoff valve

valve

valve (F):

(F):

(F): shuts off fluid flow.

Fill

Fill

Fill With

With

With Oil

Oil

Oil Before

Before

Before Using

Using

Using Equipment

Equipment

Equipment

See Fig. 5. Before using the equipment, open the fill
cap (P) and add Graco Part No. 16W645 ISO 220
silicone-free synthetic gear oil. Check the oil level in
the sight glass (K). Fill until the oil level is near the
halfway point of the sight glass. The oil capacity is
approximately 1.5 quarts (1.4 liters). Do

Do

Do not

not

not overfill.

overfill.

overfill.

NOTE:

NOTE:

NOTE: Two 1 quart (0.95 liter) bottles of oil are
supplied with the equipment.

Figure 5 Sightglass and Oil Fill Cap

Flush

Flush

Flush Before

Before

Before Using

Using

Using Equipment

Equipment

Equipment

The pump fluid section was tested with lightweight
oil, which is left in the fluid passages to protect parts.
To avoid contaminating your fluid with oil, flush the
equipment with a compatible solvent before using
the equipment.

Control

Control

Control Module

Module

Module Accessory

Accessory

Accessory

The Control Module Accessory is required with
Advanced E-Flo DC motors to provide the interface
for users to enter selections and view information
related to setup and operation. See the Control
Module Accessory Kit manual for installation and
operation information.

12

3A3384B

All manuals and user guides at all-guides.com

Summary of Contents for E-Flo EC1140

Page 1: ...circulation circulation applications applications applications For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instruct...

Page 2: ...shooting 15 Repair 16 Disassembly 16 Reassembly 16 Parts 18 Pump Assembly 18 Pump Matrix 20 Notes 23 Dimensions 24 Mounting Hole Patterns 26 Performance Charts 28 Technical Data 31 Related Related Rel...

Page 3: ...ump Size Size Size 1 1 1 2 2 2 3 3 3 or or or 4 4 4 Motor Motor Motor Controls Controls Controls Approvals Approvals Approvals 1 8 1 8 1 8 Pump Pump Pump Type Type Type and and and Fittings Fittings F...

Page 4: ...ee of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded hoses Hold gun firmly to...

Page 5: ...hen equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or...

Page 6: ...VE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protec...

Page 7: ...operation There must be a start stop control C within easy reach of the equipment See Typical Installation Fig 1 Mount Mount Mount the the the Pump Pump Pump See Mounting Hole Patterns page 26 Stand S...

Page 8: ...M0022 EM0023 EM0024 200 250 Vac 1 50 60 20 A Hazardous Hazardous Hazardous Area Area Area Cabling Cabling Cabling and and and Conduit Conduit Conduit Requirements Requirements Requirements Explosion E...

Page 9: ...s B Fused Safety Switch with lock C Start Stop Control must be approved for use in hazardous locations D Explosion Proof Conduit Seal Required within 18 in 457 mm of the motor for the US and Canada Ke...

Page 10: ...Open the electrical compartment S on the motor 4 Bring the power wires into the electrical compartment through the 3 4 14 npt f inlet port Connect the wires to the terminals as shown Torque the termin...

Page 11: ...electrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check the electrical resistance of hoses If total resistance to ground exceeds 25 megoh...

Page 12: ...c gear oil Check the oil level in the sight glass K Fill until the oil level is near the halfway point of the sight glass The oil capacity is approximately 1 5 quarts 1 4 liters Do Do Do not not not o...

Page 13: ...down Shutdown Shutdown Follow the Pressure Relief Procedure page 13 Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedure whenever you see...

Page 14: ...a regular schedule for checking your system Flushing Flushing Flushing To avoid fire and explosion always ground equipment and waste container To avoid static sparking and injury from splashing alway...

Page 15: ...ton packing Replace See lower manual Held open or worn ball check valves Check and repair See lower manual Pump output low on only one stroke Worn piston packing Replace See lower manual No output Imp...

Page 16: ...rods 6 have not been disassembled from the motor 3 skip to step 2 If the coupling adapter 9 and tie rods 6 have been disassembled from the motor 3 follow these steps a Screw the tie rods 6 into the mo...

Page 17: ...e reinstalling it in the system Connect hoses and flush the pump While it is pressurized check for smooth operation and leaks Adjust or repair as necessary before reinstalling in the system Reconnect...

Page 18: ...Parts Parts Parts Parts Pump Pump Pump Assembly Assembly Assembly 18 3A3384B All manuals and user guides at all guides com...

Page 19: ...220 silicone free 1 quart 0 95 liter not shown 2 WASHER 100133 for Models ECxxx1 or ECxxx2 4 4 Not used for Models ECxxx0 0 See BOLT 100101 for Models ECxxx1 or ECxxx2 4 5 Not used for Models ECxxx0 0...

Page 20: ...EC1650 A EM0014 17K668 EC1651 A EM0014 17K668 EC1652 A EM0014 17K668 EC1660 A EM0014 17K664 Pump Pump Pump Model Model Model Pump Pump Pump Series Series Series Motor Motor Motor Ref Ref Ref 3 3 3 Lo...

Page 21: ...A EM0024 17K657 EC2842 A EM0024 17K657 EC2850 A EM0024 17K669 Pump Pump Pump Model Model Model Pump Pump Pump Series Series Series Motor Motor Motor Ref Ref Ref 3 3 3 Lower Lower Lower Pump Pump Pump...

Page 22: ...7K659 EC4450 A EM0022 17K671 EC4451 A EM0022 17K671 EC4452 A EM0022 17K671 Pump Pump Pump Model Model Model Pump Pump Pump Series Series Series Motor Motor Motor Ref Ref Ref 3 3 3 Lower Lower Lower Pu...

Page 23: ...Notes Notes Notes Notes 3A3384B 23 All manuals and user guides at all guides com...

Page 24: ...ons Pump Pump Pump with with with Sealed Sealed Sealed 4 Ball 4 Ball 4 Ball Lower Lower Lower A A A B B B C C C D D D 58 00 in 1473 mm 17 00 in 432 mm 54 54 in 1385 mm 19 88 in 505 mm 24 3A3384B All m...

Page 25: ...ump with with with Open Open Open Wet Wet Wet Cup Cup Cup Lower Lower Lower A A A B B B C C C D D D 58 00 in 1473 mm 17 00 in 432 mm 45 50 in 1156 mm 19 88 in 505 mm 3A3384B 25 All manuals and user gu...

Page 26: ...Hole Hole Patterns Patterns Patterns Floor Floor Floor Stand Stand Stand KEY KEY KEY A A A 19 88 in 505 mm B B B 14 50 in 368 mm C C C 16 88 in 429 mm D D D 17 00 in 432 mm 26 3A3384B All manuals and...

Page 27: ...in 229 mm E E E 5 4 in 137 mm F F F 7 4 in 187 mm G G G 5 3 in 133 mm H H H 2 0 in 51 mm J J J 1 0 in 25 mm K K K 1 6 in 41 mm L L L 2 7 in 69 mm M M M 4 4 in 112 mm N N N Four 0 562 in 14 mm diameter...

Page 28: ...operating at 100 70 and 40 of maximum force These values are approximately equivalent to an air motor operating at 100 70 and 40 psi 100 of maximum force 70 of maximum force 40 of maximum force Table...

Page 29: ...e table shows the recommended range for continuous duty circulation applications Table Table Table 4 4 4 Models Models Models EC23xx EC23xx EC23xx and and and EC24xx EC24xx EC24xx 1000 1000 1000 cc cc...

Page 30: ...e table shows the recommended range for continuous duty circulation applications Table Table Table 6 6 6 Models Models Models EC43xx EC43xx EC43xx and and and EC44xx EC44xx EC44xx 2000 2000 2000 cc cc...

Page 31: ...Maximum continuous cycle rate 20 cpm Maximum Flow Maximum flow is determined by the size of the pump lower See Performance Charts page 28 Power Power Power supply supply supply Models ECx1xx ECx2xx E...

Page 32: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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