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309098

Unpacking 

Unpacking the Product

The Dynastar

r

pump module was carefully packaged

for shipment by Graco.  When the package arrives,
perform the following procedure to unpack the units:

1.

Inspect the shipping box carefully for shipping
damage.  Contact the carrier promptly if damage is
discovered.  

2.

Unseal the box and inspect the contents carefully.
There should not be any damaged parts. 

3.

Compare the packing slip against all items in-
cluded in the box.  Any shortages or other inspec-
tion problems should be reported immediately.

4.

Store the box and packing materials in a safe
place for future use.  Graco recommends that all
packing materials be saved in case the unit needs
to be shipped again.  

Pump Module Overview 

Pump Module Capabilities

The Pump Module provides lubricant flow and pres-
sure to operate a single line parallel automatic lubrica-
tion system. The module requires a hydraulic power
Supply and a timed signal from a lubrication controller.
Based on these signals, the pump module provides
lubricant flow and pressure to operate the injectors and
vents the injector system to reset the injectors.

Pump Module Operation

Pump Module Operation performs these cycles:

1.

Upon receiving a signal from a 24 volt lubrication
controller, the 3–way solenoid valve (Fig. 3, 
item F) opens, starting the pump (D) and closing
the vent valve (U).

2.

The pumps builds pressure until the pressure
switch in the system sends a signal to the timer,
ending the cycle, or the pump stalls.

3.

The timer terminates the 24 volt signal to the
3–way solenoid valve (F).

4.

The 3–way solenoid valve (F) closes, stopping the
pump and opening the vent valve (U).

5.

The system lubricant pressure bleeds back
through the vent valve (U) into the reservoir (P).

6.

The pressure reducing valve (PRV) (item S) and
flow control valve (FCV) (item N) control the pump
output pressure and cycle rate.

Summary of Contents for Dynastar 243159

Page 1: ...system to reset the injectors 5 1 Dynastarr Pump Module Part No 243159 Series C Part No 243502 35 Custom Tank Installation Part No 243503 120 Custom Tank Installation Part No 243504 400 Custom Tank I...

Page 2: ...oute hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82_C 180_F or below 40_C 40_F D Do not lift pressurized equipment D Comply...

Page 3: ...om starting unexpectedly INJECTION HAZARD Fluid from the dispensing valve leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputat...

Page 4: ...line parallel automatic lubrica tion system The module requires a hydraulic power Supply and a timed signal from a lubrication controller Based on these signals the pump module provides lubricant flow...

Page 5: ...ly Connect other end of wire to true earth ground To order a ground wire and clamp order part number 222011 0720 Fig 1 C A B D Vent Valve Kit for Custom Tank Part Number 243170 Installation See Figure...

Page 6: ...bricant output connection D Pump module E Ignition switch F 3 Way solenoid valve G High pressure lubricant supply lines H Injector banks J Lubrication controller K Fill port L Overflow port M Breather...

Page 7: ...E F Fig 4 Control Module Installation Kit 243501 KEY G Pump tank line H Pump high pressure hydraulic line J Vent valve hydraulic control K Hydraulic tank connection L High pressure hydraulic connectio...

Page 8: ...8 309098 Installation Fig 5 9653A Vent return port 1 2 npt f Vent valve bracket weld locations Pump mounting 343 or 5 16 18 4X Control module 343 or 5 16 18 2X 18 0 Max 5 0 5 0 6 875 3 536 3 536...

Page 9: ...rvoir 1 Connect lubricant supply hose from remote filling station pump to fill port Fig 2 item K 2 Connect automatic lube system main supply line G to vent valve U outlet 3 Remove plug from overflow p...

Page 10: ...ue to restrictions in tank line or plumbing too small Refer to manual 308156 Increase timer pump on setting Increase hydraulic flow rate to pump Repair or replace Turn pressure up or supply on Replace...

Page 11: ...11 309098 Parts Drawing 1 3c 3d 3e 3f 3g 3h 3a 7 5 8 9652B Pump hydraulic outlet Pump hydraulic inlet Pump lubricant outlet 3i...

Page 12: ...e to 15 20 ft lbs 20 27 Nm lubricate o ring with oil before installation Item 4d Torque to 20 25 ft lbs 27 34 Nm lubricate o ring with oil before installation Item 4e Torque to 15 20 ft lbs 20 27 Nm l...

Page 13: ...2m 194995 HOSE vent 1 2 in 1 2n 238370 HOSE 2 2p 242063 VALVE vent 1 see manual 309099 2q 156684 UNION adapter 1 Ref No Part No Description Qty 3 241486 KIT reservoir 90 grease 1 3a 100737 PLUG pipe...

Page 14: ...swivel Figure 3 item T Hydraulic tank line size 3 4 nps swivel Figure 3 item X Lubricant outlet port size 1 2 nps swivel Figure 3 item G Grease capacity 90 lb Mounting holes for pump module Six 7 16 h...

Page 15: ...15 309098 Hydraulic Control Module Circuit 243501 Does not include pump and pump valve kit...

Page 16: ...remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any a...

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