Graco Dynastar 243159 Instructions-Parts List Manual Download

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309098F

ENG

First choice when

quality counts.

Part No. 243159

INSTRUCTIONS–PARTS LIST

INSTRUCTIONS

This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.

For Automatic Lubrication Systems Only

Provides lubricant flow and pressure to operate a single line, parallel, automatic
lubrication system and vents the system to reset the injectors.

5:1 Dynastar

Pump Module

Part No. 243159,

Series C

Part No. 243502

(35# Custom Tank Installation)

Part No. 243503

(120# Custom Tank Installation)

Part No. 243504

(400# Custom Tank Installation)

3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet Pressure

3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Input Pressure

Hydraulic Vent Valve Kit Part No. 243170

Hydraulic Control Module Kit Part No. 243501

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

Graco Inc. is registered to I.S. EN ISO 9001

Summary of Contents for Dynastar 243159

Page 1: ...system to reset the injectors 5 1 Dynastarr Pump Module Part No 243159 Series C Part No 243502 35 Custom Tank Installation Part No 243503 120 Custom Tank Installation Part No 243504 400 Custom Tank I...

Page 2: ...oute hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82_C 180_F or below 40_C 40_F D Do not lift pressurized equipment D Comply...

Page 3: ...om starting unexpectedly INJECTION HAZARD Fluid from the dispensing valve leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputat...

Page 4: ...line parallel automatic lubrica tion system The module requires a hydraulic power Supply and a timed signal from a lubrication controller Based on these signals the pump module provides lubricant flow...

Page 5: ...ly Connect other end of wire to true earth ground To order a ground wire and clamp order part number 222011 0720 Fig 1 C A B D Vent Valve Kit for Custom Tank Part Number 243170 Installation See Figure...

Page 6: ...bricant output connection D Pump module E Ignition switch F 3 Way solenoid valve G High pressure lubricant supply lines H Injector banks J Lubrication controller K Fill port L Overflow port M Breather...

Page 7: ...E F Fig 4 Control Module Installation Kit 243501 KEY G Pump tank line H Pump high pressure hydraulic line J Vent valve hydraulic control K Hydraulic tank connection L High pressure hydraulic connectio...

Page 8: ...8 309098 Installation Fig 5 9653A Vent return port 1 2 npt f Vent valve bracket weld locations Pump mounting 343 or 5 16 18 4X Control module 343 or 5 16 18 2X 18 0 Max 5 0 5 0 6 875 3 536 3 536...

Page 9: ...rvoir 1 Connect lubricant supply hose from remote filling station pump to fill port Fig 2 item K 2 Connect automatic lube system main supply line G to vent valve U outlet 3 Remove plug from overflow p...

Page 10: ...ue to restrictions in tank line or plumbing too small Refer to manual 308156 Increase timer pump on setting Increase hydraulic flow rate to pump Repair or replace Turn pressure up or supply on Replace...

Page 11: ...11 309098 Parts Drawing 1 3c 3d 3e 3f 3g 3h 3a 7 5 8 9652B Pump hydraulic outlet Pump hydraulic inlet Pump lubricant outlet 3i...

Page 12: ...e to 15 20 ft lbs 20 27 Nm lubricate o ring with oil before installation Item 4d Torque to 20 25 ft lbs 27 34 Nm lubricate o ring with oil before installation Item 4e Torque to 15 20 ft lbs 20 27 Nm l...

Page 13: ...2m 194995 HOSE vent 1 2 in 1 2n 238370 HOSE 2 2p 242063 VALVE vent 1 see manual 309099 2q 156684 UNION adapter 1 Ref No Part No Description Qty 3 241486 KIT reservoir 90 grease 1 3a 100737 PLUG pipe...

Page 14: ...swivel Figure 3 item T Hydraulic tank line size 3 4 nps swivel Figure 3 item X Lubricant outlet port size 1 2 nps swivel Figure 3 item G Grease capacity 90 lb Mounting holes for pump module Six 7 16 h...

Page 15: ...15 309098 Hydraulic Control Module Circuit 243501 Does not include pump and pump valve kit...

Page 16: ...remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any a...

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