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Installation

Warnings

See the Dyna-Star HP and HF Pump Instruction manual 
for additional warnings.

Pressure Relief

Follow the Pressure Relief Procedure whenever 
you see this symbol.

To relieve pressure in the system, use two wrenches 
working in opposite directions on pump outlet fitting to 

slowly loosen fitting only

 until fitting is loose and no 

more lubricant or air is leaking from fitting. See F

IG

. 1.

Installing Low Level Indicator

1.

Disconnect Dyna-Star pump from main power 
source.

2.

If unit has already been in service, relieve pressure 
(see Pressure Relief procedure, page 2).

3.

Fill reservoir with grease to raise follower plate (if 
installed) to an easily accessible level. 

NOTE: 

Installing the follower plate and low level will be 
easier if the reservoir has been filled with 
grease first.

If a follower plate is not pre-installed, fill tank at 
least half full.

4.

Remove plug (a) from cover (b). Discard plug, you 
will not reuse it (F

IG

. 2).

5.

Loosen bolts (c) and remove cover (d) from 
Dyna-Star pump (F

IG

. 3).

SKIN INJECTION HAZARD 

High-pressure fluid from dispense device, hose leaks, 
or ruptured components will pierce skin. This may look 
like just a cut, but it is a serious injury that can result in 
amputation. Get immediate surgical treatment. 

Follow Pressure Relief Procedure in this manual, 
when you stop dispensing and before cleaning, check-
ing, or servicing equipment. 

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as skin injection, splashing 
fluid and moving parts, follow the Pressure Relief 
Procedure when you stop dispensing and before 
cleaning, checking, or servicing the equipment.

F

IG

. 1

F

IG

. 2

a

b

Summary of Contents for Dyna-Star HF

Page 1: ...of a low fluid level For professional use only Low Level Indicator Part No 77X522 Includes sight glass electric low level switch and cable Requires follower plate Cannot be used with Auto Fill Shut O...

Page 2: ...sier if the reservoir has been filled with grease first If a follower plate is not pre installed fill tank at least half full 4 Remove plug a from cover b Discard plug you will not reuse it FIG 2 5 Lo...

Page 3: ...servoir Short cable is used with 60 reservoirs Long cable is used with 90 reservoirs Remove and discard the cable you are not using and the Notice label attached to the cables 10 For easy wiring make...

Page 4: ...nst the surface of the follower plate 13 Install follower plate m on top of grease inside res ervoir h with the cone side facing up Press fol lower plate firmly into grease to remove all air pockets 1...

Page 5: ...llower plate m as shown in FIG 10 NOTE When pump is correctly installed the breather t will be below the control box s as shown in FIG 11 17 Replace screws e and washers f and wrench tighten securely...

Page 6: ...to PINS 1 and 3 of the DIN Form A Field Wireable Adapter See FIG 14 2 Connect Dyna Star pump to main power source 3 Start system following pump start up procedure included in the Dyna Star HP or HF Pu...

Page 7: ...red is partially vis ible at the top of the sight glass This appearance indi cates that the lubrication supply container is approaching the low level mark and needs to be refilled Low Level Mark FIG...

Page 8: ...FIG 19 Wrench tighten it in place 3 To determine the level of the fluid remaining in the reservoir loosen and remove dip stick c from res ervoir cover b 4 Use a clean rag to wipe oil grease from end o...

Page 9: ...on low level Operating temperature range 50 F to 150 F 45 C 65 C Electrical Ratings Switching Power 10 Watt Max Switching Current 0 4A Max Switching Voltage 5 32 VDC Contact Resistance 0 150 Initial O...

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