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Installation 

6

311513D

Electrically Connect Hoses to 
the Electrical Control Panel

Assemble the hose and gun components as needed. 
For information on connecting the hose and gun compo-
nents, follow the gun's instructions.

Electrically connect the hoses to the electrical control 
panel. The connectors are located on the bottom of the 
expansion zone control panel (F

IG

. 2)

1.

Connect the plug from hose 1 to the DH1 (1) hose 
1250W/gun 500W receptacle.

2.

Connect the plug from hose 2 to the DH2 (2) hose 
1250W/gun 500W receptacle.

Ground the System

Ground the supply unit as instructed here and in the 
individual component manuals. 

To reduce the risk of static sparking, ground the pump, 
object being dispensed to, and all other spraying/dis-
pensing equipment used or located in the spraying/dis-
pensing area. Check your local electrical code for 
detailed grounding instructions for your area and type of 
equipment. 

Fluid Hoses

Use only Therm-O-Flow heated hoses and accessories.

Dispensing/Spray Gun

Follow the dispensing/spray gun grounding instructions.

Object Material is Applied To

Ground the object according to your local code.

Material Drums

Ground the material drums according to your local code. 
Use only metal drums placed on a grounded surface. Do 
not place the drum on a nonconductive surface, such as 
paper or cardboard, which interrupts the grounding con-
tinuity.

Maintain Grounding Continuity When 
Purging Or Relieving Pressure 

Follow the instructions in your separate gun manual for 
safely grounding your gun while purging.

Only use hoses that have a maximum wattage less 
than or equal to 1250 watts. Using hoses with 
higher maximum wattage could create a runaway 
temperature condition.

F

IG

. 2. Bottom View of Electrical Control Box

TI8164b

DH1

DH2

The power source conduit is not an adequate ground 
for the system. The unit must be bonded to either the 
building ground or a true earth ground.

A qualified electrician must complete all grounding 
and wiring connections and check the resistance as 
instructed on page 8.

Refer to your local code for the requirements for a 
true earth ground in your area.

Summary of Contents for 311208

Page 1: ...2 Series A 400 F 204 C Maximum Control Temperature For complete system installation and operation instructions see the following manuals Important Safety Instructions Read all warnings and instruction...

Page 2: ...m 6 Connecting the Electrical Control Panel to a Power Source 7 Check the Resistance Between the Supply Unit and the True Earth Ground 8 Checking Resistance 8 Resetting the Ground Fault Interrupt 10 E...

Page 3: ...r in the work area ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and befor...

Page 4: ...cover The Therm O Flow Expansion Controls are intended to heat combinations of hot melt hoses and guns or acces sory devices Accessory devices include guns compen sators regulators manifolds and head...

Page 5: ...eated Hose Zones 5 and 6 E Hose Hanger F Manual Dispense Valve G Extra Heated Hose Zone Acc 1 H Extra Dispense Valve Zone Acc 2 J 4 Zone Expansion Control K Electrical Control Panel 6 Zone L Heated Ra...

Page 6: ...and accessories Dispensing Spray Gun Follow the dispensing spray gun grounding instructions Object Material is Applied To Ground the object according to your local code Material Drums Ground the mater...

Page 7: ...duit that will enclose the wire from the facility s power source The hole diameter is 0 804 20 mm and includes a cord strain relief for cable diameters from 0 236 6 mm to 0 472 12 mm 2 Thread the wire...

Page 8: ...dicated To check the sensor resistance 1 Make sure the power is off and that the disconnect switch is in the OFF position 2 Make electrical resistance checks for the compo nents 3 Replace any parts wh...

Page 9: ...etting temperature con trols P I and d settings are preset for device types and will not need to be changed Refer to the Zone Setup Screens in your Therm O Flow manual for a list of device types and h...

Page 10: ...onnect on the electrical control panel 2 Open the electrical control box and locate the Ground Fault Interrupt switch GFPE The ground fault interrupt will be in a neutral position between the ON and O...

Page 11: ...fied in the Zone tab of the Setup screen while the unloader is in the Run state Sensor Error occurs in the following conditions When an enabled zone does not increase in temperature within 7 minutes w...

Page 12: ...Electrical Control Panel Troubleshooting 12 311513D FIG 5 Electrical Schematic continued on page 13...

Page 13: ...Electrical Control Panel Troubleshooting 311513D 13 FIG 6 Electrical Schematic continued...

Page 14: ...IRE DUCT 1 25 X 3 0 WIRE DUCT SSR 113 SSR116 SSR 119 SSR 122 FU 113 FU 116 FU 119 FU 122 FU 1051 FU 1052 PCB 201 PS 123 GFPE 112 DC INT CONN 112 GND LUG N L TI8193b SSR113 SSR116 SSR119 SSR122 FU113 F...

Page 15: ...ft 4 57 m long Runs between controller and heated hose 196314 16 pin to 16 pin Extension Cable 25 ft 7 62 m long Runs between controller and heated hose 196315 16 pin to 8 pin Extension Cable 15 ft 4...

Page 16: ...Dimensions 16 311513D Dimensions Front View Side View 8 80 in 224 mm 14 50 in 368 mm 16 0 in 406 mm 14 50 in 368 mm 16 0 in 406 mm Four 0 40 in 11 mm diameter holes TI8166A TI8165A...

Page 17: ...EATER CIRCUIT HOSE RTD SENSOR 108 2 ohms 1 ohm MACHINE END DH1 DH2 CONNECTOR PINOUT GUN END DH1 DH2 CONNECTOR PINOUT GUN HEATER GUN SENSOR NOT USED GUN SWITCH GUN GROUND HOSE CORE GROUND GND 16 Pin Ou...

Page 18: ...al or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EX...

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