background image

Warnings

311513D

3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer 
back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual 
where applicable.

WARNING

FIRE AND EXPLOSION HAZARD 

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent 
fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop 
cloths (potential static arc). 

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes 
are present.

Ground all equipment in the work area. See Grounding instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment 
until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD 

Improper grounding, setup, or usage of the system can cause electric shock.

Turn off and disconnect power at main switch before disconnecting any cables and before servicing 
equipment.

Connect only to grounded power source.

All electrical wiring must be done by a qualified electrician and comply with all local codes and 
regulations.

EQUIPMENT MISUSE HAZARD 

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system 
component. See Technical Data in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all 
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

Summary of Contents for 311208

Page 1: ...2 Series A 400 F 204 C Maximum Control Temperature For complete system installation and operation instructions see the following manuals Important Safety Instructions Read all warnings and instruction...

Page 2: ...m 6 Connecting the Electrical Control Panel to a Power Source 7 Check the Resistance Between the Supply Unit and the True Earth Ground 8 Checking Resistance 8 Resetting the Ground Fault Interrupt 10 E...

Page 3: ...r in the work area ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and befor...

Page 4: ...cover The Therm O Flow Expansion Controls are intended to heat combinations of hot melt hoses and guns or acces sory devices Accessory devices include guns compen sators regulators manifolds and head...

Page 5: ...eated Hose Zones 5 and 6 E Hose Hanger F Manual Dispense Valve G Extra Heated Hose Zone Acc 1 H Extra Dispense Valve Zone Acc 2 J 4 Zone Expansion Control K Electrical Control Panel 6 Zone L Heated Ra...

Page 6: ...and accessories Dispensing Spray Gun Follow the dispensing spray gun grounding instructions Object Material is Applied To Ground the object according to your local code Material Drums Ground the mater...

Page 7: ...duit that will enclose the wire from the facility s power source The hole diameter is 0 804 20 mm and includes a cord strain relief for cable diameters from 0 236 6 mm to 0 472 12 mm 2 Thread the wire...

Page 8: ...dicated To check the sensor resistance 1 Make sure the power is off and that the disconnect switch is in the OFF position 2 Make electrical resistance checks for the compo nents 3 Replace any parts wh...

Page 9: ...etting temperature con trols P I and d settings are preset for device types and will not need to be changed Refer to the Zone Setup Screens in your Therm O Flow manual for a list of device types and h...

Page 10: ...onnect on the electrical control panel 2 Open the electrical control box and locate the Ground Fault Interrupt switch GFPE The ground fault interrupt will be in a neutral position between the ON and O...

Page 11: ...fied in the Zone tab of the Setup screen while the unloader is in the Run state Sensor Error occurs in the following conditions When an enabled zone does not increase in temperature within 7 minutes w...

Page 12: ...Electrical Control Panel Troubleshooting 12 311513D FIG 5 Electrical Schematic continued on page 13...

Page 13: ...Electrical Control Panel Troubleshooting 311513D 13 FIG 6 Electrical Schematic continued...

Page 14: ...IRE DUCT 1 25 X 3 0 WIRE DUCT SSR 113 SSR116 SSR 119 SSR 122 FU 113 FU 116 FU 119 FU 122 FU 1051 FU 1052 PCB 201 PS 123 GFPE 112 DC INT CONN 112 GND LUG N L TI8193b SSR113 SSR116 SSR119 SSR122 FU113 F...

Page 15: ...ft 4 57 m long Runs between controller and heated hose 196314 16 pin to 16 pin Extension Cable 25 ft 7 62 m long Runs between controller and heated hose 196315 16 pin to 8 pin Extension Cable 15 ft 4...

Page 16: ...Dimensions 16 311513D Dimensions Front View Side View 8 80 in 224 mm 14 50 in 368 mm 16 0 in 406 mm 14 50 in 368 mm 16 0 in 406 mm Four 0 40 in 11 mm diameter holes TI8166A TI8165A...

Page 17: ...EATER CIRCUIT HOSE RTD SENSOR 108 2 ohms 1 ohm MACHINE END DH1 DH2 CONNECTOR PINOUT GUN END DH1 DH2 CONNECTOR PINOUT GUN HEATER GUN SENSOR NOT USED GUN SWITCH GUN GROUND HOSE CORE GROUND GND 16 Pin Ou...

Page 18: ...al or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EX...

Reviews: