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Maintenance

312396D

7

Maintenance

Flushing

NOTE:

Flush before changing materials, before fluid can
dry in the equipment, at the end of the day,
before storing, and before repairing equipment.

Flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary.

Flush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted
parts.

1.

Record the pressure adjustment setting of the regu-
lator before flushing.

2.

Shut off the pump and relieve fluid pressure in the
system by triggering the dispense valve.

3.

Never exceed the maximum working pressure of the
lowest rated system component.

4.

Open the fluid regulator by turning the adjusting
screw (16) fully clockwise.

5.

Supply flushing material to the system. Set pump to
the lowest possible pressure, and start pump.

6.

Flush until thoroughly clean.

7.

Adjust the fluid regulator to return to the desired
fluid pressure setting.

NOTE: Do not allow material or flushing material to
set in the system for a long time. Fluid could dry on
the piston, causing leakage at the piston packing. If
leakage occurs, disassemble and clean the regula-
tor.

Cleaning

When changing materials, the regulator should be dis-

assembled and cleaned. Regular cleaning and inspec-
tion, and lubrication of the piston (7) and piston packing
(12) are necessary to keep the fluid regulator working
properly.

1.

Relieve all the air and fluid pressure in the system.

2.

Remove the regulator from the system.

3.

Disassemble the regulator, referring to

Parts

on

page 10. Clean and inspect all parts.

Inspection Frequency

Heater

Every two weeks, check heater for proper resistance.
Resistance should be approximately 262 ohms, +
26/-13 ohms for the 240V valves. Replace heater
if necessary.

Also inspect heater when performing regular mainte-
nance procedures.

Sensor

Every two weeks, check sensor resistance. Resistance
should be 108 ohms at 70° F (21° C). Replace sensor if
necessary.

Also inspect sensor when performing regular mainte-
nance procedures.

Trapped air can cause the pump to cycle unexpect-

edly, which could result in serious injury from splash-
ing or moving parts.

NOTICE

Use special care when handling the piston (7) and seat
(5). Damage will cause poor operation and leakage.

Summary of Contents for 289208

Page 1: ...uid pressure to one spray gun dispense valve or atomizing head Part No 289208 Series A 3000 psi 21 MPa 210 bar Maximum Working Pressure 200 3000 psi 1 4 21 MPa 14 210 bar Regulated Fluid Pressure Rang...

Page 2: ...ng pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technica...

Page 3: ...in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation im...

Page 4: ...ounting the regulator from the side 2 Put sealer on threaded connections except on swivel unions as it interferes with the swivel action 3 See FIG 4 Connect the fluid supply line to the 3 8 npt f inle...

Page 5: ...lation 312396D 5 Key A Heated Fluid Pressure Regulator B 3 8 npt f Regulator Fluid Inlet C 3 8 npt f Regulator Fluid Outlet D Dispense Valve E Electrical Cable FIG 4 Typical Installation A B C D E TI1...

Page 6: ...tive Do not place the pail on a non con ductive surface such as paper or cardboard which interrupts the grounding continuity To maintain grounding continuity when flushing or relieving pressure hold a...

Page 7: ...uid could dry on the piston causing leakage at the piston packing If leakage occurs disassemble and clean the regula tor Cleaning When changing materials the regulator should be dis assembled and clea...

Page 8: ...5 1 Remove cover 25 2 Remove and disconnect lead wires of failed compo nents 3 Gently slide new heater s or sensor into appropri ate hole 4 Feed new wires through conduit to connector 38 and crimp af...

Page 9: ...Repair 312396D 9 FIG 5 8 Pin 240 Volt Shown...

Page 10: ...EAL u cup 1 13 n a WASHER ptfe 1 14 101954 RING retaining 1 15 166988 GUIDE spring 1 16 n a SCREW adjusting knob 1 17 n a CONDUIT flexible 1 4 in 6 mm ID x 18 in 0 46 m 1 18 121205 HEATER cartridge 24...

Page 11: ...let 1 4 npt f Weight 6 5 lb 2 9 kg Wetted Parts Tungsten Carbide Copper Cadmium and Zinc Plated Steel PTFE Chrome Plated Stainless Steel Part Description C34137 Fitting insulation 1 8 in 3 mm thick x...

Page 12: ...made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NO...

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