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Operation

6

312396D

Ground the System

The following grounding instructions are minimum

requirements for a basic dispensing system. Your sys-
tem may include other equipment or objects that must
be grounded. Check your local electrical code for
detailed grounding instructions for your area and type of
equipment. Your system must be connected to a true
earth ground.

Fluid regulator:

ground by connecting to a properly

grounded fluid hose and by a ground wire in the
cable. Check ground continuity between the regula-
tor body and the heat control ground lug.

Fluid hoses:

use only grounded fluid hoses. Check

electrical resistance of your fluid hoses at least once
a week. If the hose resistance exceeds 25 meg-
ohms, replace it immediately. If your hose does not
have a tag on it that specifies the maximum electri-
cal resistance, contact the hose supplier or manu-
facturer for the maximum resistance limits.

Dispense valve:

ground by connecting to a prop-

erly grounded fluid hose and by a ground wire in the
cable. Check ground continuity between the valve
body and the heat control ground lug.

Fluid supply container:

ground according to the

local code.

Flammable liquids in the dispense area:

must be

kept in approved, grounded containers. Do not store
more than the quantity needed for one shift.

All solvent pails used when flushing:

ground

according to local code. Use only metal pails, which
are conductive. Do not place the pail on a non-con-
ductive surface, such as paper or cardboard, which
interrupts the grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold a metal part of the gun firmly to
the side of a grounded metal pail, then trigger the gun.

To reduce the risk of static sparking, ground the pump,

object being dispensed to, and all other spraying/dis-
pensing equipment used or located in the spraying/dis-
pensing area. Check your local electrical code for
detailed grounding instructions for your area and type of
equipment.

Operation

Pressure Relief Procedure

1.

Shut off the fluid supply pump.

2.

Open the dispense valve, having a waste container
ready to catch drainage.

3.

If you suspect the dispense valve or hose is clogged
or that pressure has not been fully relieved after fol-
lowing the steps above, VERY SLOWLY loosen
hose end coupling to relieve pressure gradually,
then loosen completely. Clear hose or valve
obstruction.

Adjusting the Regulator

The fluid pressure regulator controls pressure down-

stream from its outlet.

To adjust the fluid regulator, first, back the adjusting

screw (16) out until there is no spring pressure. Then,
turn the screw clockwise to increase pressure.

NOTE: If you are using an accessory fluid pressure
gauge, relieve the dispense valve line when reduc-
ing pressure to ensure a correct gauge reading.

Adjust the pump air pressure and the fluid regulator for
the best dispensing combination. Record all the settings
for future reference. The adjusting screw (16) has exte-
rior markings (set points 1 to 5) for repeat settings.

Summary of Contents for 289208

Page 1: ...uid pressure to one spray gun dispense valve or atomizing head Part No 289208 Series A 3000 psi 21 MPa 210 bar Maximum Working Pressure 200 3000 psi 1 4 21 MPa 14 210 bar Regulated Fluid Pressure Rang...

Page 2: ...ng pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technica...

Page 3: ...in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation im...

Page 4: ...ounting the regulator from the side 2 Put sealer on threaded connections except on swivel unions as it interferes with the swivel action 3 See FIG 4 Connect the fluid supply line to the 3 8 npt f inle...

Page 5: ...lation 312396D 5 Key A Heated Fluid Pressure Regulator B 3 8 npt f Regulator Fluid Inlet C 3 8 npt f Regulator Fluid Outlet D Dispense Valve E Electrical Cable FIG 4 Typical Installation A B C D E TI1...

Page 6: ...tive Do not place the pail on a non con ductive surface such as paper or cardboard which interrupts the grounding continuity To maintain grounding continuity when flushing or relieving pressure hold a...

Page 7: ...uid could dry on the piston causing leakage at the piston packing If leakage occurs disassemble and clean the regula tor Cleaning When changing materials the regulator should be dis assembled and clea...

Page 8: ...5 1 Remove cover 25 2 Remove and disconnect lead wires of failed compo nents 3 Gently slide new heater s or sensor into appropri ate hole 4 Feed new wires through conduit to connector 38 and crimp af...

Page 9: ...Repair 312396D 9 FIG 5 8 Pin 240 Volt Shown...

Page 10: ...EAL u cup 1 13 n a WASHER ptfe 1 14 101954 RING retaining 1 15 166988 GUIDE spring 1 16 n a SCREW adjusting knob 1 17 n a CONDUIT flexible 1 4 in 6 mm ID x 18 in 0 46 m 1 18 121205 HEATER cartridge 24...

Page 11: ...let 1 4 npt f Weight 6 5 lb 2 9 kg Wetted Parts Tungsten Carbide Copper Cadmium and Zinc Plated Steel PTFE Chrome Plated Stainless Steel Part Description C34137 Fitting insulation 1 8 in 3 mm thick x...

Page 12: ...made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NO...

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