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3A8502A

Operation and Parts

3:1 Pneumatic Transfer Pump

For use with polyurethane foam, polyurea, and similar non-flammable materials. For

professional use only.

Not approved for use in European explosive atmospheres.

See page 2 for model information.

100 psi (0.69 MPa, 6.9 bar) Maximum Air Working Pressure

315 psi (2.17 MPa, 21.7 bar) Maximum Fluid Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual before using the equipment.

Save these instructions.

Summary of Contents for 26D001

Page 1: ...ssional use only Not approved for use in European explosive atmospheres See page 2 for model information 100 psi 0 69 MPa 6 9 bar Maximum Air Working Pressure 315 psi 2 17 MPa 21 7 bar Maximum Fluid W...

Page 2: ...ed 20 Air Valve Included in kit 24A351 22 Accessories 23 Performance Chart 26 Calculate Fluid Outlet Pressure 26 Calculate Pump Air Consumption 26 Pressure Conversion Chart 27 Standard Cubic Feet Minu...

Page 3: ...not limited to A properly fitting respirator which may include a supplied air respirator chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer...

Page 4: ...n immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZA...

Page 5: ...y protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDSs Avoid all skin con...

Page 6: ...anufacturer s warnings and Safety Data Sheets SDSs Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination N...

Page 7: ...Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroug...

Page 8: ...for required components FIG 1 Typical Installation without Circulation 3 3 WL D RES B 0 ISO A 7 Ref Description A Proportioner G Transfer Pump Air Supply Lines H Waste Containers J Fluid Supply Lines...

Page 9: ...10 for required components FIG 2 Typical Installation with Circulation 0 0 1 1 RES B ISO A WL D 7 Ref Description A Proportioner G Transfer Pump Air Supply Lines J Fluid Supply Lines K Transfer Pumps...

Page 10: ...ir Regulator AC Air Line Filter AD Bleed Type Master Air Valve required AE Fluid Drain Valve required AF Bung Adapter AG Grounded Air Hose 3 8 in 9 5 mm ID Minimum AH Grounded Fluid Hose AJ Pump Fluid...

Page 11: ...2A 11 Typical Multiple Pump Lowers Installation FIG 4 Typical Multiple Pump Lowers Installation WL D RT RT ML To Proportioner AH AH AH Ref Description RT Return Tube Kit ML Multiple Pump Lowers Fluid...

Page 12: ...ing continuity To maintain grounding continuity when flushing or relieving pressure Hold metal part of the spray gun firmly to the side of a grounded metal pail then trigger the gun A bleed type maste...

Page 13: ...t supplied and required fluid drain valve AE to the pump outlet See Accessories on page 23 for more information on the filter and valves 4 Use the pump identification labels and bands provided to iden...

Page 14: ...pump 2 Close the bleed type master air valve AD 3 Open the fluid drain valve AE NOTE Follow the pressure relief procedure in your proportioner manual to relieve pressure downstream from the transfer...

Page 15: ...supply from the air motor 3 Loosen the clamp nut DN on the pump clamp DC then remove the clamp 4 Slide the air motor away from the pump and remove the air motor Install the Air Motor 1 Follow Pressure...

Page 16: ...pressure is bled off set the air regulator to zero NOTICE Never allow the pump to run dry of the fluid being pumped A dry pump will quickly accelerate to a high speed and could cause damage to the pum...

Page 17: ...alves or seals Service the valves or seals The pump operates but the output is low on the upstroke Held open or worn piston valve Clear or service the valve Worn or damaged valves or seals Service the...

Page 18: ...ef Part Description Qty 1 273295 PUMP lower 1 2 273294 AIR MOTOR T4 1 3 510490 CLAMP pump 1 4 24Z963 REGULATOR quick connect 1 5 25B395 ADAPTER bung 2 in EZ removal 1 7 26D216 BAND identity res blue 1...

Page 19: ...12 4 13 5 N m 2 1 3 Ref Part Description Qty 201 MOTOR air 2 5 in d pulse 1 202 ROD tie 3 203 RING mounting clamp air 1 204 101682 SCREW cap sch 3 205 17R693 SPRING guard T3 1 206 BRACKET clocking 1...

Page 20: ...arts 20 3A8502A Air Motor 273294 continued WL D Torque to 11 13 ft lb 15 18 N m 1 Apply lubricant 2 Apply adhesive and then torque to 35 40 ft lb 47 4 54 2 N m 3 Torque to 95 105 in lb 10 7 11 8 N m 4...

Page 21: ...lower 2 5 1 302 108993 PACKING o ring 2 303 BEARING 9 16 1 304 117370 PACKING o ring 1 305 15M289 CYLINDER motor 2 5 1 306 COVER bolt t4 core 2 5 motor 1 307 SEAL u cup 562 2 308 GASKET cover small 2...

Page 22: ...Description Qty 401 124796 O RING 018 buna 2 402 SCREW m3 thread forming 2 403 RING snap 1 0 2 404 SPRING detent small 1 405 PIN detent small 1 406 15K903 PISTON air valve small 1 407 CAM detent 1 408...

Page 23: ...Locate upstream from all other air line accessories Fluid Line Fluid drain valve AE Required in your system to relieve fluid pressure in the fluid supply lines Install the drain valve so that it point...

Page 24: ...rainer 1 2 npt f inlet flow rate is over 50 scfm 1 4 m3 min 1 Part Description Qty 24Z963 REGULATOR quick connect 1 Part Description Qty 208630 VALVE ball 1 2 npt m x 3 8 npt f for non corrosive fluid...

Page 25: ...included Part Description Qty 157785 FITTING swivel 1 Part Description Qty 244524 WIRE ground assembly 1 Ref Description Qty 1 HOSE coupled 15 ft 3 2 COUPLER line air 3 3 VALVE needle 3 4 FITTING line...

Page 26: ...pecific fluid flow gpm and air pressure psi use the following instructions and FIG 5 Locate desired fluid flow along bottom of chart Follow the vertical line to the intersection with the selected air...

Page 27: ...r 0 22 MPa 125 psi 8 6 bar 0 86 MPa 41 7 psi 2 8 bar 0 28 MPa 150 psi 10 3 bar 1 03 MPa 50 0 psi 3 4 bar 0 34 MPa 200 psi 13 7 bar 1 37 MPa 66 7 psi 4 5 bar 0 45 MPa 250 psi 17 2 bar 1 72 MPa 83 3 psi...

Page 28: ...Dimensions 28 3A8502A Dimensions Ref Dimension Measurement A Overall Length 50 1 in 127 2 cm B Pump Length 33 9 in 86 1 cm AK Air Inlet 1 4 in npt f AL Fluid Outlet 3 4 in npt f...

Page 29: ...Recycling or Disposal End of Product Life At the end of a product s useful life recycle it in a responsible manner California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm w...

Page 30: ...s 0 128 liters Maximum ambient operating temperature 120 F 49 C Maximum fluid temperature 190 F 88 C Inlet Outlet Sizes Air inlet size 1 4 18 in npt f Fluid outlet size 3 4 14 in npt f Materials of Co...

Page 31: ...Notes 3A8502A 31 Notes...

Page 32: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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