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Setup and Operation 

10

3A5083C

Pump Installation

Refer to your pump manual for pump installation. (See 

Related Manuals

 on page 2.)

Verify that the fuses are removed before attaching pump 
wires. See 

Wiring and Fuse Diagram

 on page 8.

Crimp included connectors on positive and negative 
pump leads. Plug into controller wires as shown in F

IG

2.

Battery Installation

NOTE:

 Batteries are provided by customer. See 

Tech-

nical Specifications

 on page 15 for recommended bat-

tery size.

1.

Ensure all fuses are removed. See 

Wiring and 

Fuse Diagram

 on page 8.

2.

Leave the battery terminal covers installed, if 
included from the battery manufacturer, until the 
battery is in place and ready to be wired. 

3.

Carefully lift the battery up and into the control box.

4.

Connect the red battery cable from charge controller 
Batt + to the positive battery terminal, and the black 
battery cable from charge controller Batt - to the 
negative battery terminal.

Controller Installation and 
Operation

Refer to your controller manual for controller installation 
and operation. (See 

Related Manuals

 on page 2.) 

To reduce the risk of fire and explosion, keep battery 
terminal covers in place at all times, except for when 
necessary during battery maintenance.

Unexpected activation could occur when power is 
applied to the controller. Power to the controller 
comes from the battery and solar panel. To reduce 
the risk of serious injury, including skin injection, do 
not wire the battery or solar panel until all fluid lines 
are connected.

Battery acid could leak out if the system tips over. To 
reduce the risk of injury, handle the system with care 
and wear appropriate Personal Protective Equipment.

Summary of Contents for 25T564

Page 1: ...jecting chemicals at well sites For professional use only See page 3 for model information Important Safety Instructions Read all warnings and instructions in this manual and other related manuals on...

Page 2: ...Solar Panel and Charge Controller Maintenance 11 Replacing the Fuses 11 Troubleshooting 12 Parts 13 Plastic Control Box 13 Single Metal Battery Box and Solar Panel Kit 13 Kits and Accessories 14 Tech...

Page 3: ...111 00 Single Metal Battery Box Solar Configurations CI P 12 1 1 1 1 0 0 Chemical Injection Box Box Style Voltage SolarCharge Controller Pump Controller Number of Batteries Number of Solar Panels Opti...

Page 4: ...al Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifica tions in all equipment manuals Read fluid and solvent manufac...

Page 5: ...ork area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to Protective eyewear and hearing protect...

Page 6: ...3 Connect box to earth ground You can connect to earth ground through motor wires See Pump Installa tion on page 10 The equipment must be grounded to reduce the risk of static sparking Static sparking...

Page 7: ...mponents see FIG 1 are available from Graco or supplied by the customer FIG 1 Chemical Injection System Layout A B C D P E F G H J M N N L K B Control Box batteries provided by customer A Pump include...

Page 8: ...lar Array Motor Connections 5 4 R Voltage Input from posi tive battery terminal to positive BATT terminal on charge control 5 Red S Voltage Input from posi tive BATT terminal on charge control 5 to Ha...

Page 9: ...allation Refer to Stand Kits manual for panel installation See Related Manuals on page 2 Connect the solar panel cable to the MC4 connectors extending from the grommet at the back of the control box e...

Page 10: ...he control box 4 Connect the red battery cable from charge controller Batt to the positive battery terminal and the black battery cable from charge controller Batt to the negative battery terminal Con...

Page 11: ...i ATM UL 248 approved Fuse Ratings The battery and controller fuses are determined by the pump controller The motor fuse size is determined by the motor type NOTICE Fuses are supplied and are required...

Page 12: ...bleshooting specific to the controller Refer to the stand manual see Related Manuals on page 2 for troubleshooting specific to the stand Refer to the included charge controller manual for troubleshoot...

Page 13: ...Solar Panel Kit Parts List Ref Part Description Qty 1 Control Box 1 4 B32110 Harrier EZ 1 5 B32012 Charge Control 12 Amp 1 B32010 Charge Control 8 Amp 1 25 B32614 Solar Cable w MC4 Connectors 1 32 Des...

Page 14: ...32729 Solar Panel Stand 50 100 W 3 ft Pole B32730 Solar Panel Stand 150 180 W 3 ft Pole B32731 Solar Panel Stand 50 100 W 6 ft Pole B32732 Solar Panel Stand 150 180 W 6 ft Pole B32020 Battery Lead Aci...

Page 15: ...Size Designed for a maximum of one Group 31 battery Operating Temperature Range Plastic Control Box 32 131 F 0 55 C Metal Control Box 40 131 F 40 55 C Overall Dimensions L x W x H Plastic Control Box...

Page 16: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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