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Operation 

10

313267W

Operation

NOTE: 

Letters in parenthesis used in this section refer 

to the callouts in 

Component Identification

 on page 

8

.

How the Auto P2 Gun Works

The Auto Probler P2 is designed to be mounted on a 
robotic arm or other automated equipment connected to 
a feed system. The system automatically controls the on 
and off operation of the P2.

The system air on/off (H,J) ports actuate the gun’s pis-
ton. When air from the system is applied to the system 
air on port (J), the air pressure forces the piston towards 
the rear of the gun, simultaneously closing off the purge 
air and moving the mixing chamber to a position where 
the mixing chamber orifices are aligned with the orifices 
in both the side block seal and check valve assemblies. 

The proper alignment of the orifices is determined by 
setting the adjustment nut located on the piston lock (G) 
assembly. This adjustment nut determines the length of 
travel of the air piston. See 

Piston Lock

 on page 

11

 and 

Piston Lock Adjustment and Installation Procedure

 

on pag

17

 for additional information.

NOTE:

 The adjustment nut has been preset at the fac-

tory and should not require adjustment.

The two fluids (isocyanate and polyol) flow through the 
material shutoff valves (E,F), seal, and check valve 
assemblies and into the mixing chamber. The two fluids 
impinge against each other and exit the mixing chamber 
in a swirling, conical spray pattern.

When air from the system is applied to the system air off 
port (H), the mixing chamber returns to its original posi-
tion and the purge air flows into the mixing chamber 
housing. The front tip o-ring keeps the purge air inside 
the gun head, forcing all of the air through the orifices in 
the mixing chamber for a complete and constant purge.

This purge air continues to flow through the mixing 
chamber until the supply air switch (D) is closed (pulled 
up away from the front of the gun) to shut off all air to the 
gun.

Operating Requirements

Before starting, check that all fittings are tight and air 
regulators are turned to zero pressure.

If the gun is being used for short periods of spraying, 
Graco recommends that the purge air be left on.

NOTE:

 For proper purging following use, leave the sup-

ply air switch (D) open for at least 15 seconds after the 
air has been applied to the Off port.

NOTE: 

Refer to the instruction manual for the feed sys-

tem you are using for complete system operation.

To help prevent serious injury from pressurized fluid, 
such as skin injection and splashing fluid:

Do not place any part of the body in the path of the 
material spray.

Do not point the gun at or near any person.

Do not look into the mixing chamber orifice at any 
time.

Wear appropriate protective equipment as recom-
mended by the fluid manufacturer and local regula-
tory authority.

The P2 is designed and manufactured to operate at a 
maximum static fluid pressure not to exceed 3500 psi 
(24.1 MPa, 241 bar). To prevent serious injury from 
pressurized fluid if the P2 gun is installed on any other 
manufacturer’s equipment, ensure that the maximum 
static fluid pressure is not exceeded.

NOTICE

If purge air needs to be turned off, the material shut-
off valves must be turned to their off positions and the 
piston lock needs to be engaged before turning off 
the purge air. Failure to follow this procedure possibly 
will result in the gun head becoming encased with 
mixed product.

Summary of Contents for 24X636

Page 1: ...onal use only Not approved for use in explosive atmospheres or hazardous locations Models GCP4RA GCP4R0 GCP4R1 GCP4R2 GCP4R3 GCP4R4 GCP4R5 24X636 See page 3 for model information including working pre...

Page 2: ...Requirements 10 Piston Lock 11 Valve Control 11 Loss of Air Pressure 11 Spray Technique 12 Maintenance 13 Pressure Relief Procedure 13 Check for Leaking Seals 13 Check the Material Valves for Leaks 1...

Page 3: ...6 in 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar 3500 psi 24 1 MPa 241 bar GCP4R0 Gun P2 Automatic 051 in GCP4R1 Gun P2 Automatic 059 in GCP4R2 Gun P2 Automatic 073 in GCP4R3 Gun P2 Automatic 088 in GCP4R4 G...

Page 4: ...SONAL PROTECTIVE EQUIPMENT Always wear appropriate personal protective equipment and cover all skin when spraying servicing equipment or when in the work area Protective equipment helps prevent seriou...

Page 5: ...pecifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifi cations in all equipment manuals Read fluid and solvent manufacture...

Page 6: ...protection Always wear a properly fitting respirator which may include a sup plied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDSs Avoid all skin con...

Page 7: ...the material components Never use solvent on one side if it has been con taminated from the other side NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a...

Page 8: ...Hose Connection B Polyol Hose Connection C Supply Air Hose Connection D Supply Air Switch E Isocyanate Shutoff Valve F Polyol Shutoff Valve G Piston Lock H System Air Off Port J System Air On Port K S...

Page 9: ...e the swivel fitting connections A B from the material shutoff valves E F on the P2 as shown below The valve connections are 1 8 in NPT female 3 Remove the air hose from the supply air switch D The su...

Page 10: ...he front tip o ring keeps the purge air inside the gun head forcing all of the air through the orifices in the mixing chamber for a complete and constant purge This purge air continues to flow through...

Page 11: ...st be fully open and the piston lock D must be disengaged during dis pensing During service or extended shutdown periods the shutoff valves must be fully closed and the piston lock engaged Refer to th...

Page 12: ...um stances both components are used at identical temperatures Higher pressures and temperatures may be used to increase material breakup improve mixing and speed up rise times With hose lengths over 5...

Page 13: ...valve s open until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a Very slowly loosen each material hose A B end coupling...

Page 14: ...ts until the leak is corrected 8 Recheck for leaks Check Side Blocks 1 Follow the Pressure Relief Procedure as described on page 13 2 Remove the screws holding the side blocks K and remove the side bl...

Page 15: ...chamber NOTE Do not open the supply air switch on the gun because this purges grease from the gun Allow the grease to remain in the gun overnight Daily Shutdown Once you have used the gun with a syste...

Page 16: ...ore as required 3 Install the snout insert 4 Install the air cap onto the chamber Tighten by hand until the cap bottoms out Snug down with a 1 2 in wrench Parts Replacement Procedure 1 Follow the Pres...

Page 17: ...ch as seals and o rings See Service and Repair Kits on page 23 Grease the gun daily to prevent two component cur ing and keep fluid passages clean Purge air carries grease mist through the air chamber...

Page 18: ...de seal housing either on cen ter or slightly forward the piston lock adjustment nut is properly aligned NOTE Non permanent thread locker can be applied to the adjustment nut if necessary 10 Reassembl...

Page 19: ...24 4 16 67 2 45 68 1 45 47 47 18 21 17 15 17 14 18 27 25 25 28 27 28 52 15 15 15 15 15 18 16 16 16 16 16 16 16 16 16 16 16 18 17 17 20 Apply white pipe sealant Apply lithium grease Apply amber oil Tor...

Page 20: ...17P755 KIT block side iso p2 sst 1 15 16N600 BLOCK side poly p2 1 1 1 1 1 1 1 17P758 KIT block side poly p2 sst 1 16 16P010 FILTER valve check 2 2 2 2 2 2 2 2 17 GC2494 KIT seal P2 2 2 2 2 2 2 2 2 18...

Page 21: ...1 1 1 35 110242 PACKING o ring 2 2 2 2 2 2 2 2 36 GC2057 O RING o ring viton 2 013 1 1 1 1 1 1 1 1 37 108833 PACKING o ring 1 1 1 1 1 1 1 1 38 107563 PACKING o ring 1 1 1 1 1 1 1 1 39 GC2059 O RING o...

Page 22: ...e to 35 40 in lbs 4 4 5 N m Apply a liberal coating of lithium grease to seals and surfaces specified Apply blue sealant to threads Adjust nut counter clockwise until it bottoms out 1 2 3 Quantity Ref...

Page 23: ...0076 Drill Bit 1 117517 O Ring 1 111450 O Ring 2 GC2212 37 Deg Connector Fitting 1 GC2334 45 Deg Connector Fitting 1 GC2394 Adapter Fitting 1 GC194 Hardware Kit AA Part Description Quantity GC0082 Dri...

Page 24: ...er 1 GC0087 5 32 in Ball Driver 1 GC0175 Pin Vise 1 GC2496 Filter Screen 2 GC0068 Drill Bit 1 GC0069 Drill Bit 1 GC0070 Drill Bit 1 GC0072 Drill Bit 1 GC0073 Drill Bit 1 GC0074 Drill Bit 2 GC0077 Dril...

Page 25: ...55 GC2335 117517 GC0408 16V976 Airless tip See page 27 GC1956 Static Mixer Kit Part Description Quantity GC2335 16V976 Fluid Nozzle Seal 1 GC0257 Nozzle Nut 1 GC0331 Plug Fitting 1 GC0480 Spiral Mixin...

Page 26: ...595 439 0 039 GC2627 511 10 12 254 304 8 0 011 GC2628 513 0 013 GC2629 515 0 015 GC2577 517 0 017 GC2630 519 0 019 GC2580 521 0 021 GC2584 523 0 023 GC2631 525 0 025 GC2587 527 0 027 GC2591 531 0 031...

Page 27: ...may result in material clog ging Series C Spacer Seals Brown Short Version Long Version Use with tips LPA2 147 1525 through LPA2 147 3850 Use with tips LPA2 147 4325 through LPA2 147 7250 GC2335 16V97...

Page 28: ...ndard Flat Spray Kit Configuration Pour Configuration Jet Stream Configuration P2 Auto Spray Options Ref Part Description A 17F253 Gun Head B GC250X Mix Chamber Body C GC251X Mix Chamber Insert D 1175...

Page 29: ...241 bar Air Inlet Pressure Range 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar Air Inlet Size 1 4 18 NPSM Inlet Size A 5 JIC 1 2 20 UNF Inlet Size B 6 JIC 7 16 18 UNF Length 3 125 in 79 375 mm Height 4 75 in...

Page 30: ...charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY...

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