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Warnings 

2

334203A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When 
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific 
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where 
applicable.

FIRE AND EXPLOSION HAZARD

 

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be 
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources, such as cigarettes and portable electric lamps. 

Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Ground all equipment in the work area.

Use only grounded hoses.

Stop operation immediately 

if static sparking occurs or you feel a shock

.

 Do not use equipment 

until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause 
serious injury.

Follow the 

Pressure Relief Procedure

 when you stop spraying/dispensing and before cleaning, 

checking, or servicing equipment. 

Tighten all fluid connections before operating the equipment.

Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 
swallowed.

Read MSDSs to know the specific hazards of the fluids you are using.

Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

WARNING

WARNING

WARNING

WARNING

Summary of Contents for 24V677

Page 1: ...imum Fluid Working Pressure 50 psi 0 3 MPa 3 4 bar Maximum Air Input Pressure Model No 24V677 Wall mounted with meter Model No 24V678 Wall mounted without meter Model No 24V679 Drum mounted without meter Model No 24V686 Drum mounted with meter Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 333467 Meter 308981 Husky Pump 33346...

Page 2: ...s or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment leaks or ruptured components can spla...

Page 3: ...ement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not...

Page 4: ...Pump B Bleed type master air valve required for pump C Air supply line D Pump air regulator required E Fluid suction hose F Inlet suction kit sold separately G Fluid nozzle J Nozzle bracket and bath L Safety valve set to 50 psi 3 4 bar 0 34 MPa required M Meter N Wall mounting bracket P Fluid dispense hose FIG 1 J B N D M G C A F E L P ...

Page 5: ...r air valve required for pump C Air supply line D Pump air regulator required E Fluid suction hose F Inlet suction kit sold separately G Fluid nozzle J Nozzle tray and bath K Drum bracket L Safety valve set to 50 psi 3 4 bar 0 34 MPa required M Meter P Fluid dispense hose FIG 2 A J B D C E F G L K G M Model 24V686 Model 24V679 P ...

Page 6: ...solate them during cleaning and repair 1 Using the hardware provided install the air controls to the air inlet of the pump as shown in FIG 3 Use a minimum 1 4 in 6 3 mm ID air hose 2 Install an air line quick disconnect coupler onto the end of the air supply line C and screw the mating fitting into the pump air inlet snugly Do not connect the coupler to the fitting yet NOTICE To maintain the integ...

Page 7: ... holder bracket 2h Fill bath with water Keep meter bath filled with water at all times Drum Mounting Bracket 2 Model 24V679 or 24V686 For a list of Kit parts referenced in the installation instructions see page 12 The Nozzle Holder and Drum Bracket are also identified as item J and K on the Typical Installation Diagram pro vided on page 5 1 Position drum mounting plate 2f on top of drum 2 Use scre...

Page 8: ...boot 13 over end of dispense hose 9 2 Slide hose clamp 11 over the end of dispense hose 9 3 Insert barbed end of nozzle fitting a included with nozzle into the end of the dispense hose 9 NOTE Verify fitting collar b is in place prior to installing this fitting 4 Tighten hose clamp 11 over the end of the hose 9 and nozzle fitting a 5 Slide boot 13 into place over hose clamp 11 Priming 1 Hold dispen...

Page 9: ...S32 Aqueous Urea Solution 32 5 and ensure proper operation of equipment Once the system is assembled it must remain sealed to insure the integrity of the fluid Break ing the seal on the system can lead to fluid con tamination After dispensing DEF drain all the fluid from the nozzle making sure it is pointing downward when stored in the nozzle holder DEF remain ing in the nozzle tip and exposed to ...

Page 10: ...p x cut 1 9 HOSE 20 ft 3 4 bspp x 3 4 bspp 1 10 127663 METER flow model 24V677 only 1 11 103927 CLAMP hose 4 13 15T366 BOOT 1 14 SEAL 2 15 127804 FITTING nipple 3 4 in BSPP x 1 in BSPP includes Ref No 14 2 16 127720 FITTING swivel 1 in f x 1 in f BSP model 24V677 only 1 17 127657 FITTING union 3 4 barb x 1 in BSP 2 18 116504 FITTING tee 1 19 156971 FITTING nipple short 1 20 116306 VALVE safety 50 ...

Page 11: ...el 24V686 8 HOSE 2 ft 3 4 bsp x cut inlet 1 9 HOSE 12 ft 1 10 127663 METER flow model 24V686 only 1 11 103927 CLAMP hose 4 13 15T366 BOOT swivel 3 4 black 1 14 SEAL 2 15 127804 FITTING nipple 3 4 in BSPP x 1 in BSPP included Ref No 14 2 16 127720 FITTING swivel 1 in f x 1 in f BSP model 24V686 only 1 17 127657 FITTING union 3 4 barb x 1 in BSP 2 18 116504 FITTING tee 1 19 156971 FITTING nipple sho...

Page 12: ...e Hose Kit 6 foot optional 2a SCREW cap hex head 4 2b SCREW cap hex head 4 2c WASHER 4 2d WASHER plain 14 2e NUT hex 7 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 x 0 75 3 2a SCREW cap hex head 4 2b SCREW thumb 1 4 20 x 2 2 2d WASHER plain 12 2e NUT hex 6 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 ...

Page 13: ...level measured per ISO standard 9614 2 At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 77 dBa At 100 psig 0 7 MPa 4 bar at maximum cycles per min ute 95 dBa Sound pressure level measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 4 bar at maximum cycles per min ute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3 8 npt f Fluid inlet ...

Page 14: ...pection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole ob...

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