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Instructions-Parts

ProControl™

ProControl™

ProControl™ 1KE

1KE

1KE Plus

Plus

Plus Models

Models

Models for

for

for

Management

Management

Management of

of

of Fluid

Fluid

Fluid and

and

and Air

Air

Air

3A6948A

EN

Use

Use

Use to

to

to monitor

monitor

monitor and

and

and actively

actively

actively manage

manage

manage 1K

1K

1K fluid

fluid

fluid pressure

pressure

pressure or

or

or flow

flow

flow rate,

rate,

rate, as

as

as well

well

well as

as

as track

track

track material

material

material use

use

use in

in

in

permanently

permanently

permanently installed

installed

installed fluid

fluid

fluid supply

supply

supply systems.

systems.

systems. For

For

For professional

professional

professional use

use

use only.

only.

only.

Important

Important

Important Safety

Safety

Safety Instructions

Instructions

Instructions

Read all warnings and instructions in this manual and in the meter,
regulator, and power supply manuals before using the equipment.
Save

Save

Save these

these

these instructions.

instructions.

instructions.

See the G3000, S3000, G250 meter

manual (308778) or Coriolis meter

manual (313599) for flow meter

maximum working pressure.

See page 3 for model information,

including approvals.

PROVEN QUALITY. LEADING TECHNOLOGY.

Summary of Contents for 24L097

Page 1: ...permanently permanently permanently installed installed installed fluid fluid fluid supply supply supply systems systems systems For For For professional professional professional use use use only on...

Page 2: ...n 45 Setup Screen 5 Flow Rate 46 Setup Screen 6 Pressure Transducer 47 Setup Screen 7 Pressure 48 Setup Screen 8 Operator Input Limits 49 Setup Screen 9 Additional Operator Input Limits and Timeouts 5...

Page 3: ...ation in Manual 332013 and on this page The small label Ref 2 on the back of the module shows the ProControl 1KE Plus model number Model Model Model No No No Series Series Series Description Descripti...

Page 4: ...id Fluid Fluid Working Working Working Pressure Pressure Pressure Part Part Part Number Number Number PSI PSI PSI MPa MPa MPa bar bar bar PSI PSI PSI MPa MPa MPa bar bar bar 25B283 25B283 25B283 N A N...

Page 5: ...with open setpoint fluid pressure control includes fluid panel and I P to operate fluid pressure regulator N A 1 25B288 Gun Atomizing Air Control N A N A N A 1 25B289 N A 1 25B290 Closed Loop Fluid Pr...

Page 6: ...e Note Not all meters are approved for hazardous locations See your flow meter manual for details 3 Determine fluid pressure regulator if applicable for the level of control chosen The Gun Atomizing A...

Page 7: ...models 25B296 25B299 for fluid and atomizing air control Would you potentially want to upgrade a ProControl 1KE Plus model in the future for use with fluid and atomizing air control Do you need to pow...

Page 8: ...or models 25B296 25B299 or models that may need to be upgraded to include atomizing air control and fluid pressure or flow control the power consumption will require a Graco IS approved G Barrier powe...

Page 9: ...ply with with with G G G Barrier Barrier Barrier ADCM ADCM ADCM Power Power Power Input Input Input Port Port Port 3 3 3 Power Power Power Supply Supply Supply Ui 17 9 V Uo 16 4 V Ii 725 mA Io 592 2 m...

Page 10: ...Apparatus Apparatus Class Class Class I I I Division Division Division 1 1 1 Group Group Group D D D T4 T4 T4 16P784 16P784 16P784 I P I P I P Transducer Transducer Transducer with with with ADCM ADC...

Page 11: ...rt number 119159 Port 8 Port 9 Port 10 Port 4 Port 3 Indicator light Part number 19A993 I P Transducer Part number 16P784 Pressure switch Simple Appartus Part number 513937 Port 7 NON HAZARDOUS LOCATI...

Page 12: ...r flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are...

Page 13: ...Control Drawing 16M169 See Appendix A in Manual 332013 This includes safety barriers DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when servicing Without...

Page 14: ...ure rating of the lowest rated system component See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Use fluids and solvents that are compatible with...

Page 15: ...luid in approved containers and dispose of it according to applicable guidelines PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective e...

Page 16: ...ck or limit the range of fluid and atomizing air setpoint adjustments that an operator may use Alarms if the flow rate is too high or too low for the user set targets Alarms if the fluid pressure is t...

Page 17: ...els Key Key Key E E E Fluid Fluid Fluid and and and Air Air Air Regulator Regulator Regulator I P I P I P Transducers Transducers Transducers Current to pressure I P transducers for controlling fluid...

Page 18: ...ne Line to to to Gun Gun Gun R R R Fluid Fluid Fluid Inlet Inlet Inlet Line Line Line See Technical Specifications page 88 for pressure requirements Key Key Key AC AC AC Air Air Air Pressure Pressure...

Page 19: ...hat are different than the options provided in the ProControl 1KE Plus Selection Guide page 6 users must provide a power supply cord with an IEC 320 C13 female converter See Technical Specifications p...

Page 20: ...th a non IS power supply must not be returned to a hazardous location Always use an intrinsically safe power supply with IS equipment Installation should be in accordance with ANSI ISA RP12 06 01 Inst...

Page 21: ...pability below below below 50 50 50 psi psi psi 3 5 3 5 3 5 bar bar bar Key Key Key A A A Power Supply Module see ProControl 1KE Plus Selection Guide page 6 for alternate power supply module options B...

Page 22: ...bar Key Key Key A A A Power Supply see ProControl 1KE Plus Selection Guide page 6 for alternate power supply module options B B B ProControl 1KE Plus ADCM C C C Fluid Panel L L L 2 Way Vented Valve M...

Page 23: ...rol Control Control Panel Panel Panel Connect a ground wire to the screw on the 1KE Plus fluid panel Connect the other end to a true earth ground 5 Fluid Fluid Fluid Supply Supply Supply Ground the fl...

Page 24: ...ption ratings and size your air supply accordingly The ProControl 1KE Plus uses an Air Flow Switch AFS to detect when the applicator gun is triggered Do not bypass the AFS See Accessories page 77 for...

Page 25: ...g open or closed loop pressure or flow control the ProControl 1KE Plus Fluid Pressure I P Transducer must operate at an outlet air pressure of at least 10 psi 0 7 bar When using 1 1 air operated fluid...

Page 26: ...uid I P transducer control out port to the fluid regulator air control inlet port The pilot air line should not exceed 10 ft 3 m Communication Communication Communication Options Options Options Graco...

Page 27: ...tem Description Description Description Type Type Type A Power Supply Module 26C724 shown Supplied ordered separately B1 and B2 ProControl 1KE Plus ADCM Supplied C1 and C2 ProControl 1KE Plus Fluid Pa...

Page 28: ...CE NOTICE NOTICE To avoid damage to the I P transducer always put the system into Standby Mode see Run Mode Selection page 34 or power the system off before reducing air pressure to the system Fluid F...

Page 29: ...ation Navigation and and and Editing Editing Editing Refer to this section if you have questions about screen navigation or about how to enter information and make selections All All All Screens Scree...

Page 30: ...Mode Selection page 34 Error Reset Use to clear alarm after cause has been fixed Also used to cancel data entered and return to original data Enter Screen Highlight data that can be edited Also chang...

Page 31: ...et Upper and Lower Limits for Fluid Flow Percent ProControl 1KE is Modbus Slave Set Pressure Units Set Maximum and Minimum Flow Rates Screen Screen Screen Icons Icons Icons Set Flow Rate Units Mainten...

Page 32: ...tion Selection Icon Icon Icon Description Description Description and and and Typical Typical Typical Application Application Application Run Run Run Screen Screen Screen Examples Examples Examples Mo...

Page 33: ...es to the setpoint using a PID control for pressure which is targeting from the PID control for flow Current Current Current Setpoint Setpoint Setpoint to to to Pilot Pilot Pilot Air Air Air Control C...

Page 34: ...ssure is set to 0 Flush Mode used for solvent flush Gun atomizing air pressure is set to 0 Fluid pressure is set to a percent value see Setup Screen 12 Flush Mode page 52 Icon Icon Icon Description De...

Page 35: ...ial After a fluid Flush process the gun is shown as white to indicate that it is loaded with solvent Table Table Table 2 2 2 Standby Standby Standby Mode Mode Mode Run Run Run Screens Screens Screens...

Page 36: ...ompared to the minimum flush volume from the setup screen If the volume was not achieved the SP alarm is activated The fluid volume is tracked as a solvent in the Job Log Table Table Table 3 3 3 Flush...

Page 37: ...during the fill process is compared to the minimum fill volume from the setup screen If the volume was not achieved the SN alarm is activated Table Table Table 4 4 4 Fill Fill Fill Mode Mode Mode Run...

Page 38: ...d flow while the gun trigger is activated after the amount of time selected on the screen the fluid pressure will be reduced to zero The QT alarm is activated The system is returned to Standby Mode To...

Page 39: ...Dispense Dispense Dispense Total Total Total The paint dispense totalizer accumulates the total amount of fluid dispensed in the job logging cycle This is reset to zero when the Job Log icon is presse...

Page 40: ...obs The most recent job which is always index 000 is initially displayed when the screen is entered the lower the index the more recent the job The Job Index can be set directly by entering the number...

Page 41: ...reen is entered the lower the index the more recent the event The Event Index can be set directly by entering the number field and selecting a value from 000 to 500 to quickly jump to any record or th...

Page 42: ...assword to 0000 to disable password protection See Setup Screen 16 Password page 54 to set or change the password Key Key Key Enter the screen to enter a password Press to activate a field for editing...

Page 43: ...Target Examples Examples Examples Description Description Description Job Job Job Target Target Target Screen Screen Screen Event Event Event Log Log Log History History History Screen Screen Screen...

Page 44: ...MF alarm is activated Clear the alarm by entering the screen selecting the Reset option and selecting the Clear Alarm button Key Key Key Enter the screen to set or change preferences Press to activat...

Page 45: ...alibration Calibration Use this screen to calibrate your meter and to view or set your meter k factor See Calibrate the Meter page 55 for procedure Key Key Key Enter the screen to set or change prefer...

Page 46: ...lected the maximum and minimum values shown above will automatically update based on the selected percent amount and the current active Flow Rate Target on the Run Screen Key Key Key Set the percent d...

Page 47: ...ction on a menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Select the correct pressure transducer None 100 100 100 psi psi psi 2000 2000 2...

Page 48: ...pressure When selected the maximum and minimum values shown will automatically update based on the selected percentage and the current active target pressure on the Run screen Key Key Key Set the perc...

Page 49: ...nitor and Accumulate Volume Only Closed Loop Pressure Control Closed Loop Flow Control Open Loop Current Setpoint Note There are no input limits for the Open Loop Current Setpoint method Key Key Key E...

Page 50: ...ion on a menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Set your desired maximum first data field and minimum second data field atomizing...

Page 51: ...elds on a screen or to increment decrement the digits when editing number fields Setup Setup Setup Screen Screen Screen 11 11 11 Fill Fill Fill Mode Mode Mode Use this screen to set up the parameters...

Page 52: ...igits when editing number fields Setup Setup Setup Screen Screen Screen 13 13 13 Control Control Control Method Method Method Use this screen to set the system control method See Control Method Consid...

Page 53: ...t data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields Setup Setup Setup Screen Screen Screen 15 15 15 Date Date Date and and and...

Page 54: ...oftware version Key Key Key Enter the screen to set the password Press to activate the field for editing Move to the right when editing number fields Press again to accept the entry when all digits ar...

Page 55: ...material into a graduated cylinder The amount the system measures will display in the measured volume field 6 Press to end the calibration 7 Press to get to the dispensed volume field then press to e...

Page 56: ...s conditions are monitored independently of the control system The following table explains the error type that is associated with each error code and icon Press to clear alarm after the cause has bee...

Page 57: ...t or disable alarm Setup Screen 1 Job Target page 43 Press to clear alarm F6 Runaway Flow Deviation only Active when using flow control and the flow target is not achievable Determine cause of fluid c...

Page 58: ...rate Faulty flow meter sensor or meter Replace sensor or meter Inaccurate flow reading Meter needs calibration Calibrate meter See Calibrate the Meter page 55 Wrong transducer is selected Choose the...

Page 59: ...ncoming system air pressure This should be at least 10 psi 0 7 bar higher than the target fluid pressure Check incoming fluid pressure from pump This should be at least 10 psi 0 7 bar higher than the...

Page 60: ...tem function LED LED LED Signals Signals Signals Signal Signal Signal Description Description Description Green On ProControl 1KE Plus is powered up Yellow Internal communication in progress Red solid...

Page 61: ...112190 grounding strap and ground appropriately 1 Disconnect power 2 Remove the module from the bracket 3 Attach the grounding strap 4 Remove 4 screws and then remove the access cover 5 Use a flathea...

Page 62: ...3 25B283 25B283 and and and 25B284 25B284 25B284 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 25B283 25B283 25B283 25B284 25B284 25B284 5 15U749 BRACKET wall mount meter...

Page 63: ...Monitor with with with Open Open Open Loop Loop Loop Pressure Pressure Pressure Setpoint Setpoint Setpoint Models Models Models 25B285 25B285 25B285 25B286 25B286 25B286 25B287 25B287 25B287 and and...

Page 64: ...4 npt 1 14 191929 ADAPTER 1 1 16 112906 WASHER spring lock not shown 4 4 4 4 17 GC2188 SCREW socket head cap 190 x 500 2 2 2 2 25 16P784 TRANSDUCER miniature I P 1 1 1 1 26 18A989 BRACKET pressure swi...

Page 65: ...9 9 9 65 25B283 MODULE ADCM includes ref 68 81 and 90 1 1 1 1 68 277853 BRACKET booth control mounting included with ref 65 1 1 1 1 72 18B393 CABLE I P 2m M12 8 pin 1 1 1 1 78 551731 TUBE 5 32 OD quan...

Page 66: ...Parts Gun Gun Gun Atomizing Atomizing Atomizing Air Air Air Control Control Control Model Model Model 25B289 25B289 25B289 66 3A6948A...

Page 67: ...116007 NUT lock 4 37 111502 FITTING tube 1 38 18B053 CABLE I P 1 40 C38163 WASHER 10 ext tooth lock 4 41 19A899 SPACER 10 2 inches 4 42 120435 REGULATOR remote piloted 1 43 514930 SCREW socket head c...

Page 68: ...KET booth control mounting included with ref 65 1 72 18B393 CABLE I P 2m M12 8 pin 1 78 551731 TUBE 5 32 OD quantity in ft 1 160 79 054106 TUBE 375 OD quantity in ft 0 760 81 244524 WIRE ground assemb...

Page 69: ...Fluid Fluid Pressure Flow Pressure Flow Pressure Flow Control Control Control Models Models Models 25B290 25B290 25B290 25B291 25B291 25B291 25B292 25B292 25B292 25B293 25B293 25B293 25B294 25B294 25B...

Page 70: ...g lock 2 2 2 2 7 GC2248 SCREW socket head cap 250 x 50 2 2 2 2 8 289813 METER G3000 assembly gear 1 1 9 114182 SCREW hex flange machine 2 2 10 19A908 CABLE meter 1 5 m 1 1 11 24C275 REGULATOR 1 1 rati...

Page 71: ...swivel elbow 3 8 t 1 4 npt m 1 1 1 1 1 1 33 113029 NIPPLE 1 4 x 1 4 npt 1 1 1 1 1 1 34 513937 SWITCH pressure 1 1 1 1 1 1 35 103982 SCREW pan head machine 4 4 4 4 4 4 36 116007 NUT lock 4 4 4 4 4 4 3...

Page 72: ...E ADCM includes ref 68 81 and 90 1 1 1 1 1 1 68 277853 BRACKET booth control mounting included with ref 65 1 1 1 1 1 1 69 19A906 CABLE M12 reverse key non IS 1 1 1 1 1 1 72 18B393 CABLE I P 2m M12 8 p...

Page 73: ...Pressure Flow Pressure Flow Pressure Flow and and and Gun Gun Gun Atomizing Atomizing Atomizing Air Air Air Control Control Control Models Models Models 25B296 25B296 25B296 25B297 25B297 25B297 25B29...

Page 74: ...t 1 14 191929 ADAPTER 1 1 15 19A782 BRACKET air fluid mounting 1 1 1 1 16 112906 WASHER spring lock 11 11 11 11 17 GC2188 SCREW socket head cap 190 x 500 5 5 5 5 18 19A788 WASHER internal tooth lock 3...

Page 75: ...ed 2 way 1 1 1 1 52 100721 PLUG pipe 1 1 1 1 53 120389 FITTING tube 1 1 1 1 54 18A988 FITTING Y 1 4 npt m x 5 32 tube 2 2 2 2 55 18B604 BRACKET cable mounting 1 1 1 1 56 18B605 GLAND multiple entry ca...

Page 76: ...ption 25B296 25B296 25B296 25B297 25B297 25B297 25B298 25B298 25B298 25B299 25B299 25B299 90 16P265 LABEL warning safety sheet includes labels in English French and Spanish included with ref 65 1 1 1...

Page 77: ...y Instrinsically Instrinsically Safe Safe Safe Cables Cables Cables Part Part Part No No No Description Description Description 19Y499 IS Power Cable 50 ft 15 m for power supply 19Y502 IS Power Cable...

Page 78: ...meter 0 02 to 1 0 gpm 75 to 3800 cc min for low to medium viscosity materials 280560 HG6000 Meter Positive displacement helical gear flow meter 0 013 to 6 0 gpm 50 to 22 712 cc min for high flow high...

Page 79: ...DRAIN PIN 8 6 PINK NC 7 BLUE 8 DRAIN NC 513937 PRESSURE SWITCH FLUID C ONTROL COM 1 NO3 NC2 16P784 DIN C ONNECTOR FLUID C ONTROLI P 1 2 3 18B 053 I PCA BLE WHITE PIN1 BROW N PI N2 GREE N PIN3 YELLOW P...

Page 80: ...pth Depth in mm Mounting Mounting Mounting Dimensions Dimensions Dimensions Width Width Width C C C x x x Height Height Height D D D in mm E E E Mounting Mounting Mounting Hole Hole Hole Size Size Siz...

Page 81: ...String 4 Bytes 401044 Software Version Build Read Only 32 Bit String 4 Bytes 401072 Serial Number String Bytes 0 3 Read Only 32 Bit String 4 Bytes 401074 Serial Number String Bytes 4 7 Read Only 32 Bi...

Page 82: ...99999 Write 0 to reset 402018 Current Maintenance Total Read Write cc 0 9999999 Write 0 to reset 402020 Current Flow Rate Read cc min 0 65535 402022 Current Pressure Read bar 0 32 bit Scaled as 1 bar...

Page 83: ...sed bits such as 0x80000000 or 0x40000000 may be added to the bitmask to allow the write cycle Run Run Run Setpoint Setpoint Setpoint Registers Registers Registers All registers are 32 bit Address Add...

Page 84: ...YY 2 YY MM DD 403012 Display Backlight Timer Read Write minutes 0 99 0 Always On 403014 Display Maintenance Totalizer Alarm Enable Read Write Bit 0 1 0 Off 1 On 403016 Display Flow Rate Alarm Enable...

Page 85: ...Value 0 2 0 cc 1 l 2 gal 403052 System Pressure Maximum Read Write bar 0 0x44E584 Scaled as 1 bar 65536 Used for P3 alarm 403054 System Pressure Minimum Read Write bar 0 0x44E584 Scaled as 1 bar 65536...

Page 86: ...ar 0 0x63E667 Scaled as 1 bar 65536 403098 Pressure minimum setpoint limit Read Write bar 0 0x63E667 Scaled as 1 bar 65536 403100 Pressure Control internal setpoint Read Write bar 0 0x63E667 Scaled as...

Page 87: ...e cc min 0 9999 403156 Atomizing Air percentage drive maximum Read Write Percent 0 0x63E667 Scaled as 1 65536 403158 Atomizing Air percentage drive minimum Read Write Percent 0 0x63E667 Scaled as 1 65...

Page 88: ...rdous Hazardous Hazardous Locations Locations Locations Voltage 100 240 VAC Frequency 50 60 Hz Phase 1 Amps 1 2 A maximum Power Power Power Input Input Input Requirements Requirements Requirements for...

Page 89: ...ulator See Fluid Regulator Manual 3A0427 Fittings 17 4 17 7 303 304 316 Stainless Steel PTFE Weight Weight Weight ProControl 1KE Plus ADCM 1 5 lb 0 68 kg Mounting Bracket 1 lb 0 45 kg Power Supply 16V...

Page 90: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND...

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