Graco 24H689 Instructions Manual Download Page 26 | Manualshive

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Tote Mounted Models and Parts

26

3A1335K

Model

Reel

NPT

BSPP

BSPT

Pump

Location

Valve

Valve

Extension

CE

24H880

X

X

TOP

LDM5

Rigid

X

24H881

X

X

TOP

LDP5

Flex

X

24H882

X

X

TOP

LDP5

Rigid

X

24H883

X

X

TOP

LDM5

Flex

X

24H884

X

X

TOP

LDM5

Rigid

X

24H885

X

X

TOP

LDP5

Flex

X

24H886

X

X

TOP

LDP5

Rigid

X

24H887

X

X

TOP

LDM5

Flex

X

24H888

X

X

TOP

LDM5

Rigid

X

24H889

X

X

TOP

LDP5

Flex

X

24H890

X

X

TOP

LDP5

Rigid

X

24H891

X

SIDE

LDM5

Flex

24H892

X

SIDE

LDM5

Rigid

24H893

X

SIDE

LDP5

Flex

24H894

X

SIDE

LDP5

Rigid

24H895

X

SIDE

LDM5

Flex

24H896

X

SIDE

LDM5

Rigid

24H897

X

SIDE

LDP5

Flex

24H898

X

SIDE

LDP5

Rigid

24H899

X

SIDE

LDM5

Flex

24H900

X

SIDE

LDM5

Rigid

24H901

X

SIDE

LDP5

Flex

24H902

X

SIDE

LDP5

Rigid

24H903

X

SIDE

LDM5

Flex

X

24H904

X

SIDE

LDM5

Rigid

X

24H905

X

SIDE

LDP5

Flex

X

24H906

X

SIDE

LDP5

Rigid

X

24H907

X

SIDE

LDM5

Flex

X

24H908

X

SIDE

LDM5

Rigid

X

24H909

X

SIDE

LDP5

Flex

X

24H910

X

SIDE

LDP5

Rigid

X

24H911

X

SIDE

LDM5

Flex

X

24H912

X

SIDE

LDM5

Rigid

X

24H913

X

SIDE

LDP5

Flex

X

24H914

X

SIDE

LDP5

Rigid

X

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Summary of Contents for 24H689

Page 1: ...essure Relief Procedure 7 Priming the Pump 7 Startup 8 Oil Pump Wall Bracket Drum or Tote Mounting System 9 Installation 9 Bracket Installation 9 Pump Installation 10 IBC Tote Package 11 Installation...

Page 2: ...your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating th...

Page 3: ...PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death ser...

Page 4: ...l pail then trigger the dispense valve Pump Installation Reference letters found in the following instructions refer to Parts illustrations provided on pages 22 46 In addition to the following General...

Page 5: ...y valve 7 2 Connect the regulator 8 to one of the two fittings 2e ALL Installations 1 Connect fittings 2d to pump 1 air inlet Wrench tighten securely 2 Install hose 2b between air supply and pump inle...

Page 6: ...nable thermal relief activation The thermal induced pressure relief design feature of the pump will cause the pump to dive on the downstroke when a dispensing valve is closed THERMAL EXPANSION HAZARD...

Page 7: ...ion A grease pump has a ratio of 50 1 However it is capable of reaching a stall pressure equal to 60 times the air input pressure To calculate the fluid output pressure using the air regulator reading...

Page 8: ...hutting off the system and before checking or servicing relieve pressure following pressure relief procedure page 7 NOTICE Never allow the pump to run dry of the fluid being pumped A dry pump will qui...

Page 9: ...use with either a drum or tote package See page 22 for a complete list of bracket models associ ated components and parts Installation Reference numbers used in the following instructions refer to Par...

Page 10: ...crews 1b 4 Ground pump See Grounding instructions page 4 NOTE All parts 3a 3d identified in steps 5 6 are included in Suction Hose Kit 3 See Kit Parts page 46 5 Thread the bung adapter 3a into the hol...

Page 11: ...ciated components and parts Installation Reference numbers used in the following instructions refer to Parts page 24 Bracket Installation 1 Install the IBC top bracket 9 on the IBC tank FIG 7 NOTE The...

Page 12: ...p inlet filter and do not require thread sealant For these models just install the suction tube hose 3 into the pump 1 inlet housing 3 Insert the pump suction tube 3 through the bung adapter 1a and in...

Page 13: ...ge 4 6 Install one end of a flexible hose into pump inlet and connect the other end of the hose to the IBC tank using a ball valve and fitting not shown supplied with tote Hose Reel Installation 1 Ins...

Page 14: ...re it in place with nut 10c to hold hose reel securely in place as shown in 5 Connect the flexible fluid hose 2c between the pump outlet and reel inlet FIG 19 Meter Tray Installation 1 Position the me...

Page 15: ...LD System IBC Tote Package 3A1335K 15 2 Adjust the Z bracket 11b to secure the meter tray location as required 3 Install meter 12 to end of hose Tighten fitting securely FIG 21 FIG 22 11b c 12...

Page 16: ...he drum See page 17 for follow plate installation instructions Pump Installation Reference numbers used in the following instructions refer to Parts page 30 This installation procedure can be used for...

Page 17: ...ver 4 If this is an existing installation reach into drum and pull up on the follow plate ring 15a to remove the follow plate 15 FIG 25 Place follow plate on a clean paper cardboard or clean shop rags...

Page 18: ...er 16 to drum 9 Trigger the dispensing valve 12 into a grounded metal waste container making firm metal to metal contact between the container and the valve 10 Slowly open the bleed type master air va...

Page 19: ...nclude a hose reel See page 30 for a complete list of packages and associated components For grease models only a follow plate is required for pumping fluid from the drum See page 17 for follow plate...

Page 20: ...he locked position at all times 4 Install meter bracket 5c to handle frame using screw 5d as shown in FIG 32 5 Install dispense device 12 to end of hose FIG 16 Tighten fitting securely NOTE The oil dr...

Page 21: ...e length for the drum size Connect ends of chain to the two ear brackets 5f 8 Lock wheel casters to hold cart in place during oper ation FIG 36 Pump and Follow Plate Installation For pump and follow p...

Page 22: ...m 24H691 X Drum 24H692 X Drum X 24H693 X Drum X 24H694 X Drum X 24H695 X Tote 24H696 X Tote 24H697 X Tote 24H698 X Tote X 24H699 X Tote X 24H700 X Tote X Model NPT BSPP BSPT 55 Gallon Drum or 1040R To...

Page 23: ...dels 24H700 24H847 page 47 1 24H610 KIT fluid oil hose 6 ft 1 8 m BSPP CE marked models 24H699 24H846 page 47 1 3 24F935 KIT suction hose NPT models 24H689 24H692 24H836 24H839 1 24F936 KIT suction ho...

Page 24: ...TOP LDM5 Flex 24H710 X X TOP LDM5 Rigid 24H711 X X TOP LDP5 Flex 24H712 X X TOP LDP5 Rigid 24H713 X X TOP LDM5 Flex X 24H714 X X TOP LDM5 Rigid X 24H715 X X TOP LDP5 Flex X 24H716 X X TOP LDP5 Rigid X...

Page 25: ...lex X 24H742 X SIDE LDM5 Rigid X 24H743 X SIDE LDP5 Flex X 24H744 X SIDE LDP5 Rigid X 24H745 X SIDE LDM5 Flex X 24H746 X SIDE LDM5 Rigid X 24H747 X SIDE LDP5 Flex X 24H748 X SIDE LDP5 Rigid X Model Re...

Page 26: ...H891 X SIDE LDM5 Flex 24H892 X SIDE LDM5 Rigid 24H893 X SIDE LDP5 Flex 24H894 X SIDE LDP5 Rigid 24H895 X SIDE LDM5 Flex 24H896 X SIDE LDM5 Rigid 24H897 X SIDE LDP5 Flex 24H898 X SIDE LDP5 Rigid 24H899...

Page 27: ...il hose BSPP 6 ft 1 8 m CE models 24H717 24H720 24H741 24H744 24H883 24H886 24H907 24H910 page 49 1 24J494 KIT fluid oil hose BSPT 6 ft 1 8 m CE models 24H721 24H724 24H745 24H748 24H887 234H890 24H91...

Page 28: ...metered LDM5 BSPP flex ext model 24H705 24H717 24H729 24H741 24H871 24H883 24H895 24H907 1 24F888 VALVE metered LDM5 BSPP rigid ext model 24H706 24H718 24H730 24H742 24H872 24H884 24H896 24H908 1 24F8...

Page 29: ...Tote Mounted Models and Parts 3A1335K 29 14 1 3 4 10 12 5 11...

Page 30: ...gid 24H805 X LDP5 Flex 24H806 X LDP5 Rigid 24H807 X LDM5 Flex 24H808 X LDM5 Rigid 24H809 X LDP5 Flex 24H810 X LDP5 Rigid 24H811 X LDM5 Flex X 24H812 X LDM5 Rigid X 24H813 X LDP5 Flex X 24H814 X LDP5 R...

Page 31: ...x 24H971 X LDP5 Rigid 24H972 X LDM5 Flex 24H973 X LDM5 Rigid 24H974 X LDP5 Flex 24H975 X LDP5 Rigid 24H976 X LDM5 Flex X 24H977 X LDM5 Rigid X 24H978 X LDP5 Flex X 24H979 X LDP5 Rigid X 24H980 X LDM5...

Page 32: ...PT 6 ft 1 8 m non CE models 24H807 24H810 24H972 24H975 page 46 1 24H861 KIT fluid oil BSPP 6 ft 1 8 m non CE models 24H803 24H806 24H968 24H971 page 46 1 24H608 KIT fluid oil NPT 6 ft 1 8 m CE marked...

Page 33: ...1 24F883 VALVE metered LDP5 BSPT flex ext models 24H809 24H821 24H974 24H986 1 24F884 VALVE metered LDP5 BSPT rigid ext models 24H810 24H822 24H975 24H987 1 24F887 VALVE metered LDM5 BSPP flex ext mo...

Page 34: ...PT BSPP BSPT CE Drum Dolly 24J030 X 24J031 X 24J032 X 24J033 X X 24J034 X X 24J035 X X 25C549 X X Model NPT BSPP BSPT CE Drum Dolly 24J036 X 24J037 X 24J038 X 24J039 X X 24J040 X X 24J041 X X 25C548 X...

Page 35: ...models 24J030 24J036 24J042 24C548 25C549 page 46 1 24H863 KIT fluid grease BSPT 6 ft 1 8 m models 24J032 24J038 24J044 page 46 24H864 KIT fluid grease BSPP 6 ft 1 8 m models 24J031 24J037 24J043 pag...

Page 36: ...0 pound 181 kg models 24J042 24J047 1 24N921 COVER drum models 24R344 24R345 24R346 1 24N922 COVER drum models 24R347 24R348 24R349 1 24N924 COVER drum models 24J039 24J041 1 17 129591 SWIVEL Z 1 4 18...

Page 37: ...LDP5 Rigid 24H758 X X LDM5 Flex 24H759 X X LDM5 Rigid 24H760 X X LDP5 Flex 24H761 X X LDP5 Rigid 24H762 X X LDM5 Flex X 24H763 X X LDM5 Rigid X 24H764 X X LDP5 Flex X 24H765 X X LDP5 Rigid X 24H766 X...

Page 38: ...ex X 24H791 X LDM5 Rigid X 24H792 X LDP5 Flex X 24H793 X LDP5 Rigid X 24H794 X LDM5 Flex X 24H795 X LDM5 Rigid X 24H796 X LDP5 Flex X 24H797 X LDP5 Rigid X Model Reel NPT BSPP BSPT Valve Valve Extensi...

Page 39: ...8 X X LDP5 Rigid X 24H940 X LDM5 Flex 24H941 X LDM5 Rigid 24H942 X LDP5 Flex 24H943 X LDP5 Rigid 24H944 X LDM5 Flex 24H945 X LDM5 Rigid 24H946 X LDP5 Flex 24H947 X LDP5 Rigid 24H948 X LDM5 Flex 24H949...

Page 40: ...page 47 1 24H834 KIT hose 15 ft 5 m fluid BSPT models 24H794 24H797 24H960 24H963 CE page 47 1 24H835 KIT hose 15 ft 5 m fluid BSPP models 24H790 24H793 24H956 24H959 CE page 47 1 24H859 KIT fluid oi...

Page 41: ...igid ext models 24H761 24H797 24H926 24H773 24H938 24H785 24H951 24H963 1 24F887 VALVE metered LDM5 BSPP flex ext models 24H754 24H790 24H919 24H766 24H931 24H778 24H944 24H956 1 24F888 VALVE metered...

Page 42: ...ound 181 kg Grease Models Model Reel NPT BSPP BSPT CE 24J048 X 24J049 X 24J050 X 24J051 X X 24J052 X X 24J053 X X 24J060 X X 24J061 X X 24J062 X X 24J063 X X X 24J064 X X X 24J065 X X X Model Reel NPT...

Page 43: ...064 24R357 24R360 1 24G605 PUMP 50 1 BSPT 120 pound 55 kg models 24J050 24J053 24J062 24J065 24R358 24R361 1 24G606 PUMP 50 1 NPT 400 pound 180 kg model 24J054 24J057 24J066 24J069 1 24G607 PUMP 50 1...

Page 44: ...50 1 not shown models 24J051 24J053 24J057 24J059 24J063 24J071 24R356 24R361 1 14 24H663 REEL hose 1 4 in x 35 feet 10 6 m models 24J060 24J063 24J066 24J069 24R359 1 24J134 REEL hose 1 4 in x 35 fee...

Page 45: ...Cart Mounted Grease Models and Parts 3A1335K 45 12 17 14 5 1 16 15...

Page 46: ...2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8...

Page 47: ...scription Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to...

Page 48: ...2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 2 in BSPT to 1 2 in BSPP 1 Ref Description Qty 2a FITTING 1 4 in BSPT to 3 8 in BSPP 1 2b HOSE 3 8...

Page 49: ...in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to 1 4 in BSPT 2 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8...

Page 50: ...Electronic Metered Dispense Valves instruction manual included with meter Grease Gun Grease gun Technical Data is provided in the Grease Dispense Valve instruction manual included with grease gun Air...

Page 51: ...m F 0 7 in 19 mm G 1 8 in 46 mm H 1 9 in 48 5 mm J Minimum to Maximum 40 in 49 2 in 1020 1250 mm K Minimum to Maximum 42 in 51 2 in 1070 1300 mm L 4 x 0 3 in 4 x 8 2 mm Pump mounting thread 2 in 11 1...

Page 52: ...es 24F910 Dimensions A 13 7 in 350 mm B 8 in 208 mm C 7 in 182 mm D 2 x 0 8 in 2 x 22 mm E 2 x 0 75 in 2 x 20 mm F 7 8 in 200 mm G 5 8 in 148 mm H 2 x 1 4 in 2 x 37 5mm Pump mounting thread 2 in 11 1...

Page 53: ...1335K 53 Meter Tray 24F914 Dimensions A 3 7 in 96 mm B 2 x 1 in 2 x 23 5mm C 2 x 0 8 in 2 x 21 mm D 6 in 150 mm E 8 in 201 mm F 8 25 in 210 mm G 2 x 2 in 2 x 50 5 mm H 26 5 in 675 5mm J 21 in 535 mm A...

Page 54: ...1022 mm C 23 in 588 mm Cart 400 pound 180 kg Dimensions A 33 6 in 854 mm B 40 2 in 1022 mm C 27 5 in 700 mm Weight capacity 200 pounds 90 7 kg Cart weight 38 5 pounds 17 5 kg Weight capacity 500 pound...

Page 55: ...ine max working pressure 2000 psi 137 MPa 13 7 bar Grease line max working pressure 5000 psi 344 7 MPa 34 4 bar Oil or grease line component wet ted materials Zinc plated carbon steel buna n rubber Ho...

Page 56: ...f the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY...

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