background image

Operation

3A1318B

11

Operation

Pressure Relief Procedure

1. Close the red–handled bleed–type master air valve 

(11h, required in your system). See F

IG

. 2 on 

page 9

2. Place the drain hose (43) into a waste container. 

Turn the 3–way recirculation valve (46) to the drain 
position. 

3. Trigger the gun at the last gun station to relieve fluid 

pressure. Maintain firm metal–to–metal contact 
between the gun and a grounded waste pail. Repeat 
for all gun stations.

4. Open the drain valve (D) to relieve fluid pressure 

which may be trapped in the pump or hose.

If you suspect that pressure is not fully relieved after fol-
lowing the steps above, wrap a fitting near the pump 
outlet with a rag, and slowly and carefully loosen the fit-
ting to relieve pressure. Be careful to protect your eyes 
from splashing.

Flush the Pump Before First Use

The pump is tested with water before shipment. If the 
fluid you are using may be contaminated by the water, 
flush it out with a compatible solvent. See 

Flushing

 on 

page 14.

Starting and Adjusting the Pump

Refer to F

IG

. 3, page 35, and to F

IG

. 5, page 13.

1. Open the fluid shutoff valves (14, 5). 

2. Place the suction tube (if used) in the fluid to be 

pumped.

NOTE:

 If the fluid inlet pressure to the pump is more 

than 25% of the outlet working pressure, the ball check 
valves will not close fast enough, resulting in inefficient 
pump operation.

3. Open the back pressure regulator (12). Turn the 3–

way recirculation valve (46) to the circulation posi-
tion.

4. Open the spray gun at the last gun station and keep 

it open while starting the pump.

5. Open the bleed–type master air valves (11h, B).

6. Slowly open the air filter/regulator (11a) until the 

pump starts. The air filter/regulator controls the 
pump speed and fluid outlet pressure.

7. Adjust the fluid pressure to the lowest setting neces-

sary to get the desired results. Higher pressures 
may not improve the spray pattern and will cause 
premature component wear. Use the air filter/regu-
lator (11a) and the back pressure regulator (12) to 
adjust the pump speed and fluid pressure until the 
spray is completely atomized. Refer to the back 
pressure valve manual (supplied) for adjustment 
procedures.

8. To adjust the spray pattern, follow the complete 

instructions in your gun manual.

Trapped air can cause the pump to cycle unexpectedly, 
which could result in serious injury from accidental 
spray from the gun, splashing fluid, or moving parts. 
Follow the 

Pressure Relief Procedure

 whenever you:

are instructed to relieve the pressure,

stop spraying,

check or service any of the system equipment,

or install or clean the spray nozzle.

Summary of Contents for 24H313

Page 1: ...ng Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Inlet Pressure See page 3 for model information including approvals Important Safety Instructions Read all warnings and instructions in this manual Save...

Page 2: ...8 Connect the Air Line 8 Supplied Components 8 Conversion Modules 8 Grounding 10 Operation 11 Pressure Relief Procedure 11 Flush the Pump Before First Use 11 Starting and Adjusting the Pump 11 Elevat...

Page 3: ...si MPa bar Maximum Air Inlet Pressure psi MPa bar 24H313 A Stainless steel pump with wall bracket air controls back pressure regulator and stainless steel fluid filter 1 1 100 0 7 6 9 100 0 7 6 9 24H3...

Page 4: ...uipment until you identify and correct the problem Keep a working fire extinguisher in the work area Route exhaust away from all ignition sources If diaphragm ruptures fluid may be exhausted with air...

Page 5: ...and serious injury Open a valve to relieve the fluid expansion during heating Replace hoses proactively at regular intervals based on your operating conditions TOXIC FLUID OR FUMES HAZARD Toxic fluids...

Page 6: ...and plumbing NOTE Refer to FIG 2 on page 9 and to Dimensions page 24 and Mounting Hole Layout page 25 1 Position the bracket mounting plate 34 on the wall so the edge with the hook is facing up Mount...

Page 7: ...not used 3 Locate the elevator so the pump module s suction hose 8 will reach the swivel 101 at the top of the agitator 102 The suction hose is 6 ft 1 8 m long Do not stretch the hose tight let it ha...

Page 8: ...the pump through the suction hose 8 and tube 54 or 109 On Circulation Package 24H316 the tube 109 is installed in the shaft of the agitator 102 See FIG 2 The fluid filter 4 includes a 60 mesh 250 mic...

Page 9: ...8 m overhead clearance for the elevator when fully raised 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 The suction hose is 6 ft 1 8 m long Do not stre...

Page 10: ...p to a true earth ground 6 Suction hose Attach the hose 8 ground wire to the ground lug on the agitator If you are not using an agitator attach the wire to the fluid supply con tainer 7 Fluid supply c...

Page 11: ...nlet pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 3 Open the back pressure regulator 12...

Page 12: ...306287 for further elevator operat ing instructions Agitator Operation 1 Close the agitator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on...

Page 13: ...on 3A1318B 13 FIG 5 Important Operation Components 4 D 46 43 8 125 114 150 105 18 11A 11h 12 14 124 M L K J 102 Items 12 and 14 are partially hidden 1 24H316 Circulation Package with Agitator Shown 1...

Page 14: ...gun manual 3 Remove the filter element from the fluid filter 4 Reinstall the filter bowl 4 Open the back pressure regulator 12 Set the 3 way recirculation valve 46 to the circulation posi tion 5 Place...

Page 15: ...d manifold fasteners 100 in lb 11 3 N m Retorque the air valve fasteners V in a crisscross pat tern to specified torque Center section 80 in lb 9 0 N m Air Filter Service Repair Kits are available Ref...

Page 16: ...or Kit parts are marked with a symbol 211 Individual parts are not available separately FIG 7 Air Filter 201 202 203 204 205 206 207 208 209 210 211 N P 1 1 1 1 1 1 1 ti05998a Lubricate with no 2 lith...

Page 17: ...Maintenance 3A1318B 17...

Page 18: ...arts 18 3A1318B Parts Part 24H316 Series A stainless steel circulation package with agitator ti7802c 159 Ref 105 Ref 159 105 124 104 103 101 150 107 100 108 155 Ref 155 125 109 Ref 102 Ref 114 134 102...

Page 19: ...n npt m x 3 4 npt f 1 104 500251 ELBOW 90 stainless steel 1 in npt 1 105 205600 HOSE air nylon 1 4 in 6 mm ID 1 4 npt mbe 50 ft 15 2 m long 1 107 114958 STRAP tie 3 108 222011 GROUND WIRE AND CLAMP 1...

Page 20: ...Part 24H314 Series A stainless steel circulation pump module 10 41 9 1 14 17 35 55 26 12 18 Ref 10 Ref 11g 11h 11k 11n 11j 2 19 4 21 51 5 3 15 53 50 7 13 22 34 32 44 45 46 48 43 47 18 20 8 11d 11c 11...

Page 21: ...1 11a AIR FILTER REGULATOR 113765 113765 1 11b LUBRICATOR 114005 114005 1 11c CONNECTOR quick 113763 113763 3 11d ADAPTER pipe 3 8 npt f 113767 113767 2 11e ELBOW 45 1 8 npt m x f 113630 113760 1 11f...

Page 22: ...6G820 6 40 NUT hex with nylon insert M5 x 0 8 105332 105332 6 41 GROUND WIRE AND CLAMP 237569 237569 1 42 TUBE nylon 1 4 in 6 mm ID 8 in 203 mm long Purchase locally 1 44 TEE sst 3 4 npt f run x 3 4 n...

Page 23: ...ir pressure curve 3 Follow left to scale to read fluid outlet pressure top chart or air consumption bottom chart 0 5 10 15 20 25 30 35 40 45 50 19 38 57 76 95 114 133 152 170 189 Fluid Flow gpm lpm 20...

Page 24: ...or when fully raised 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 The suction hose is 6 ft 1 8 m long Do not stretch the hose tight let it hang as show...

Page 25: ...before bolting it to the wall 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 4 0 in 101 6 mm 10 in 254 mm 1 0 in 25 4 mm 5 0 in 127 mm 1 2 5 5 in 140 mm...

Page 26: ...Mounting Hole Layout 26 3A1318B...

Page 27: ...1 Maximum operating temperature 150 F 66 C Sound Power at 100 psi 0 7 MPa 7 0 bar and full flow 90 dBa Sound Pressure at 70 psi 0 48 MPa 4 8 bar and 50 cpm at 100 psi 0 7 MPa 7 0 bar and full flow 84...

Page 28: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR...

Reviews: