Graco 24G952 Instructions - Parts Manual Download Page 1

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Instructions - Parts

Carbon Steel

Tank Stands

3A1299K

For supplying material to HFR

™

and VRM

™

plural-component proportioners. For

professional use only.
Not approved for use in European explosive atmosphere locations.

100 psi (0.7 MPa, 7.0 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum Air Pressure

See page 3 for model information.

Important Safety Instructions

Read all warnings and instructions in this

manual and the system manuals. Save

all instructions.

ti16667a

Summary of Contents for 24G952

Page 1: ...nal use only Not approved for use in European explosive atmosphere locations 100 psi 0 7 MPa 7 0 bar Maximum Working Pressure 100 psi 0 7 MPa 7 0 bar Maximum Air Pressure See page 3 for model informat...

Page 2: ...Refill Installation Graco supplied feed system 16 Setup 17 Calibrate Barrel Style Level Sensors 17 Vacuum De gas 17 Operation 18 Start System 18 Start Pneumatic Agitator 18 Check Fluid Viscosity 18 P...

Page 3: ...l No Description 313997 HFR Operation 313998 HFR Repair Parts 313873 VRM Operation 313874 VRM Repair Parts 3A1936 Pneumatic and Electric Agitator Kits 3A1962 Pneumatic and Electric Agitators with Heat...

Page 4: ...mponents can splash in the eyes or on skin and cause serious injury Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid co...

Page 5: ...the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted...

Page 6: ...rs closed when not in use Never use solvent on one side if it has been con taminated from the other side Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with...

Page 7: ...le times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility Most materials use ISO on the A side bu...

Page 8: ...ed System Key A Air Pressure Gauge and Valve B Agitator Pneumatic Agitator shown C Tank D Level Sensors E Recirculation Probe Assembly F Ball Valve Assembly G Heat Exchanger Assembly H Enclosure FIG 1...

Page 9: ...f the tank stand enclosure and includes the circuit breakers a fluid control module and a low power temperature con trol module Circuit Breakers FIG 2 Component Identification Circuit Breakers CB130 C...

Page 10: ...le FCM Key AA Fluid Control Module FCM AB Base AC Module Connection Screws AD Access Cover AE Module Status LEDs AF CAN Connectors AG Level Sensor Input AH Fill Solenoid Signal FIG 3 Component Identif...

Page 11: ...The rotary switch setting indicates which zone the tem perature control module will control in the system The low power module and FCM use a 16 position rotary switch to make selections Set the rotar...

Page 12: ...ary Bleed type master air valve A to isolate the air line components for servicing Air filter B removes harmful dirt and moisture from the compressed air supply Order part 106148 for 3 8 npt or 106149...

Page 13: ...evel sensor well If installing high temperature level sensors 4 Apply PTFE paste and PTFE tape to the male threads of the level sensor 5 Being careful to not cross threads thread the level sensor CB i...

Page 14: ...the amount of the level sensor well hous ing that is visible beyond the day tank hole then perform the following equation 15 The protrusion length must be at least 1 8 in 3 2 mm If not remove the lev...

Page 15: ...chiller option See the HFR or VRM Setup Oper ation manual for instructions Auto Refill Installation customer supplied feed system NOTE The auto refill assembly is not assembled when shipped 1 Empty ta...

Page 16: ...o supplied feed system NOTE The auto refill assembly is not assembled when shipped 1 Empty tank C 2 Remove plug from top of tank 3 Connect feed pump outlet hose to tank 4 Connect air lines from air va...

Page 17: ...r VRM system Refer to the HFR or VRM Setup Operation manual for instruc tions 2 Close the shut off ball valves at the base of the tanks 3 If the tank lid has a fill port turn off any systems that migh...

Page 18: ...the agitator continuously while supplying paints or other fluids to the system 5 To stop the agitator close the air valve in the air supply line if you have one or close the agitator needle valve Chec...

Page 19: ...the day tanks must first be emptied and thoroughly flushed 1 Turn off main power 2 Close day tank incoming air supply valve 3 Disconnect pressurized air supply hose from water separator 4 If applicab...

Page 20: ...r s air inlet Run the agitator for about 30 seconds Install Upgrade Token NOTE The Motor Control Module Fluid Control Mod ule and Temperature Control Module connection to the system is temporarily dis...

Page 21: ...ections to the motor are secure See electrical schematic in either the HFR or VRM Repair Parts man ual Check if tank stand circuit breaker in power distribution module has tripped See electri cal sche...

Page 22: ...base cube to see if it has tripped See electrical schematic in either the HFR or VRM Repair Parts manual Material temperature variations Ensure the tank RTD connections are secure See electrical sche...

Page 23: ...hematic in either the HFR or VRM Repair Parts man ual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical schematic in either the HFR or VRM Repair P...

Page 24: ...ons to the level sensor are secure See electrical schematic in either the HFR or VRM Repair Parts man ual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See el...

Page 25: ...are no leaks Intermittent electrical connections Ensure all electrical connections to the air solenoid valve are secure See electrical schematic in either the HFR or VRM Repair Parts manual Level sens...

Page 26: ...cal schematic in either the HFR or VRM Repair Parts manual System is not circulating material Material hoses incorrectly con nected Ensure the system main power is ON Check FCM A red LED indicates a p...

Page 27: ...nk stand are secure See electrical schematic in either the HFR or VRM Repair Parts man ual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical schema...

Page 28: ...e level sensor will be slightly visible through the bottom of the well NOTE In the following step do not allow PTFE paste or tape to cover the tip of the level sensor well If paste comes in contact wi...

Page 29: ...will dent the surface of the plate and body causing leaks Use a puller tool which will remove the end plate while maintaining the position of the shaft Shaft and Agitator Blades 1 Remove the shaft 2 f...

Page 30: ...ROUND LUG FROM TANK SKIRT HARNESS 24D847 TO TANK STAND GROUND LUG FROM TANK STAND LOGIC GROUND LUG 1L2 GND 1L2 GND HARNESS 123944 GND HARNESS 24D847 GMS POWER TO GROUND LUG PANEL DOOR 2 64 TO GROUND L...

Page 31: ...4 3 2 1 4 3 2 1 M8 4 PIN FEMALE 4 3 2 1 5 CAN COM 1 4 3 2 1 5 CAN COM 2 FLUID C MODULE B 5 M12 8 PIN FEMALE 5 4 3 2 1 7 M12 5 PIN FEMALE 5 4 3 2 1 8 7 6 GND HARNESS 24C292 LABEL FCM 2 PX206 J1 TANK V...

Page 32: ...2 319 315 317 313 309 307 305 303 301 343 350 346 348 345 312 341 339 337 335 333 331 329 327 325 323 321 316 318 314 310 308 306 304 302 320 300 FL 1 80 PSIG PLANT AIR REG 1 G 1 MATERIAL PRESSURE CV...

Page 33: ...04 102 100 141 148 144 146 143 111 139 137 135 133 131 129 127 125 123 121 119 115 117 113 109 107 105 103 101 N L GND HARNESS 24D847 TO TANK STAND GROUND LUG FROM TANK SKIRT HARNESS 24D847 TO TANK ST...

Page 34: ...PIN FEMALE 5 M12 5 PIN MALE M12 5 PIN FEMALE 5 4 3 2 1 4 3 2 1 M8 4 PIN FEMALE 4 3 2 1 5 CAN COM 1 4 3 2 1 5 CAN COM 2 FLUID MODUL 5 M12 8 PIN FEMALE 5 4 3 2 1 7 M12 5 PIN FEMALE 5 4 3 2 1 8 7 6 GND H...

Page 35: ...322 319 315 317 313 309 307 305 303 301 343 346 348 345 312 341 339 337 335 333 331 329 327 325 323 321 316 318 314 310 308 306 304 302 320 300 FL 1 80 PSIG PLANT AIR REG 1 G 1 MATERIAL PRESSURE CV 1...

Page 36: ...TO LOW POWER HEAT CUBE CHILLER CHILLER HARNESS 24D847 TO TANK STAND GROUND LUG FROM TANK SKIRT HARNESS 24D847 TO TANK STAND GROUND LUG FROM TANK STAND LOGIC GROUND LUG GND GND HARNESS 123944 HARNE 24D...

Page 37: ...FLUID CONTROL MODULE FRONT VIEW FCM232 1 2 3 4 4 3 2 1 M8 4 PIN FEMALE 4 3 2 1 M12 5 PIN FEMALE 5 M12 5 PIN MALE M12 5 PIN FEMALE 5 4 3 2 1 4 3 2 1 M8 4 PIN FEMALE 4 3 2 1 5 CAN COM 1 4 3 2 1 5 CAN C...

Page 38: ...PIN FEMALE 3 2 1 2 M8 4 PIN FEMALE 4 3 2 1 4 3 2 1 5 M12 5 PIN FEMALE 1 2 3 4 5 4 3 2 1 5 M12 5 PIN MALE M12 5 PIN FEMALE RTD_CHILL 4 3 2 1 M8 4 PIN MALE MAT L TEMP EXC 124233 4 3 2 1 M8 4 PIN FEMALE...

Page 39: ...322 319 315 317 313 309 307 305 303 301 343 350 346 348 345 312 341 339 337 335 333 331 329 327 325 323 321 316 318 314 310 308 306 304 302 320 FL 1 80 PSIG PLANT AIR REG 1 G 1 MATERIAL PRESSURE CV 1...

Page 40: ...Electrical Schematics 40 3A1299K...

Page 41: ...99K 41 Parts ti16680a Tank Module 104 101 104 109 113 103 114 128 119 117 102 107 115 116 108 126 127 142 138 139 125 112 114 143 116 120 118 144 129 105 140 106 Mounting screws supplied with assembly...

Page 42: ...Parts 42 3A1299K ti16679a 111 122 124 123 136 137 135 134 133 132 121 122 121 122 122 124 123...

Page 43: ...12 FITTING assembly outlet tank 1 in 1 1 1 1 1 1 1 1 108 257965 ENCLOSURE frame 1 1 1 1 1 1 1 1 109 24H244 FITTING assembly tank air 1 1 1 1 1 1 1 1 110 24C159 FILTER dryer assembly tank 1 1 1 1 1 1 1...

Page 44: ...5 WASHER lock external 4 4 4 4 4 4 4 4 134 116610 SCREW machine phillips pan 10 1 1 1 1 1 1 1 4 135 123452 HOLDER anchor wire tie nylon 4 4 4 4 4 4 4 4 136 100020 WASHER lock 4 4 4 4 4 4 4 4 137 10016...

Page 45: ...ation 1 302 16A867 SHAFT agitator 1 303 16A868 COUPLER agitator 1 304 102207 SCREW set sch 7 305 16F335 ADAPTER bung pressurized 1 306 113082 PACKING o ring 1 307 101679 SCREW set sch 3 308 16A866 HUB...

Page 46: ...Parts 46 3A1299K Electrical Panel 24H179 ti19676a 401 402 419 424 405 410 406 412 413 415 423 416 425 407 409 408 411 422 403 421 420 404 418 417 414...

Page 47: ...SHER lock external 1 409 114993 SCREW machine pan wash head 1 410 102598 SCREW cap socket head 4 411 100985 WASHER lock external 3 412 24C115 ENCLOSURE electrical tank stand 1 413 112776 WASHER plain...

Page 48: ...99K Electrical Panel 24H180 501 ti19152a 503 502 506 508 506 507 510 537 511 512 536 522 518 523 523 529 529 531 538 534 527 509 533 516 526 519 528 524 539 520 542 541 532 504 543 525 535 540 519 537...

Page 49: ...m 6 in 1 519 112776 WASHER plain 6 520 24C115 ENCLOSURE elec tank stand painted 1 522 123297 CIRCUIT breaker 2P 10A UL489 1 523 123363 BLOCK terminal ground 10 mm 2 524 123381 TRIM serrated 1 525 1216...

Page 50: ...2 603 123073 NIPPLE hex 1 in npt x 3 4 in npt 1 604 123028 VALVE solenoid 240V 1 606 123998 ELBOW 3 4 in npt x 3 4 in nps male x female 1 607 513299 BUSHING reducer 1 608 123093 HARNESS valve chiller...

Page 51: ...pt 1 702 123377 FILTER air 3 8 npt 1 703 123379 FITTING reducer 3 8 npt x 1 4 npt 1 704 104984 FITTING tee pipe 1 705 156971 NIPPLE short 1 706 DRYER air with desiccant 1 4 npt 1 707 121018 ELBOW male...

Page 52: ...bow 90 1 803 124764 FITTING nipple 1 in nptx12 in carbon steel 1 804 512152 VALVE ball 2000 psi 1 in npt 1 805 24E024 HOSE tank to system 1 806 070408 SEALANT pipe stainless steel 1 807 U90331 TAPE pt...

Page 53: ...ape 1 2 2 2 Ref Part Description Qty 901 166466 FITTING tee pipe female 1 902 124280 BUSHING 3 4 npt x 1 4 npt 1 904 121478 FITTING compression 3 16 x 1 4 npt 1 905 124233 SENSOR RTD 4 pin 1k ohm 4 25...

Page 54: ...r Pump Valve 24C157 Ref Part Description Qty 1001 120900 VALVE solenoid 3 way 1 1002 121021 MUFFLER 1 4 npt 2 1003 121018 ELBOW male swivel 1 4 npt 2 1004 100721 PLUG pipe 1 1001 1004 1003 1002 1003 1...

Page 55: ...8 151519 FITTING nipple reducing 1 1109 110341 REGULATOR air 1 1110 112307 ELBOW street 1 1111 164724 HOSE coupled 1 1112 124339 GAUGE press 0 160 psi 1 5 1 8npt 1 1113 100840 FITTING elbow street 1 1...

Page 56: ...n less steel 2 1203 122769 COUPLING full 3 4 npt stainless steel 1 1204 121116 ELBOW 3 4 npt m 1 1201 1203 1204 1202 r_257746_3A0395Aa_1a Ref Part Description Qty 1301 121116 ELBOW 3 4 npt m 1 1302 12...

Page 57: ...npt 1 1410 123249 ELBOW street 90 deg 1 4 npt 1 1401 1404 1402 1405 1407 1408 1409 1410 1406 r_257778_3A0395Aa_1a Ref Part Description Qty 1501 122647 REGULATOR nitrogen 1 4 npt 1 15 psi 1 1502 122771...

Page 58: ...ximity switch option High Temperature Level Sensor 24F519 Ref Part Description Qty 1601 123029 PUMP vacuum 6 9 cfm 1 phase 1 1602 123030 FILTER mist 1 1603 123031 FILTER trap 1 1604 123032 RING 1 1605...

Page 59: ...age 3 Insulator Blankets Ref Part Description Qty 1861 125325 HARNESS M12 x M12 1 1862 16H657 SENSOR level vibrating 1 Part Description Qty 24K344 Heat blanket with pneumatic agita tor 1 24K345 Heat b...

Page 60: ...T v Bolt Mounting Pattern and Dimensions D 24 0 in 609 6 mm E 13 0 in 330 2 mm F 4x 0 67 in 17 0mm Dia Thru Machine Dimensions A 85 0 in 2159 mm with agitation A 69 4 in 1762 8 mm without agitation B...

Page 61: ...e 100 psi 0 7 MPa 7 bar Line voltage requirements 230 Vac Amperage 15 A Tank capacity 75 liter 19 8 gallon Maximum weight empty tank 340 lb 154 4 kg Sound pressure 72 33 dB A Maximum material working...

Page 62: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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