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Graco 24F227, Instructions Manual

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Graco 24F227 Instructions Manual Download Page 1

3A1657A

ENG

Instructions - Parts 

HFR Flow Meter 
Kits

For installation and calibration of flow meters on the HFR dispensing system. For 
professional use only. 

3000 psi (21 MPa, 207 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in 
HFR manuals 313997 and 313998. 
Save all instructions.

ti17008a

Summary of Contents for 24F227

Page 1: ...on and calibration of flow meters on the HFR dispensing system For professional use only 3000 psi 21 MPa 207 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in HFR manuals 313997 and 313998 Save all instructions ti17008a ...

Page 2: ...ters 24J357 GX 16 Calibration Kit for HFR Flow Meters 24J326 Probler P2 Ratio Check Kit 24F227 EP Fusion Gun Ratio Check Kit 255245 10 1 MD2 Valve Ratio Check Kit 255247 1 1 MD2 Valve Ratio Check Kit Manual No Description Systems 313997 HFR Operation 313998 HFR Repair Parts Flow Meters 308778 3000 Series Flow Meters 309834 6000 Series Flow Meters Dispense Valves 312753 L Head Operation Maintenance...

Page 3: ...f the hex head screws from the transformers and use those two holes to mount the electronics assembly and discard the supplied hex head screws 3 Connect CAN cable to CAN connection labeled 1 on the fluid control module 4 Connect opposite end of the CAN cable 111 to any free CAN port on any other fluid control module or temperature control module in the system If none are available use CAN cables 1...

Page 4: ...onnections for each side of the machine are different sizes to prevent attaching the incorrect hoses The A Red side has the smaller connections 6 Connect the flow meter assembly to the fluid manifold A on the HFR system as shown in FIG 1 7 Connect the 3 pin connector B on the flow meter data cable to the flow meter See FIG 1 8 Route the flow meter data cable as shown in FIG 2 9 Connect the other e...

Page 5: ... the correct side later 6 Connect swivel fitting 302 to fluid manifold See FIG 5 7 Connect fittings 303 and 304 to flow meter 301 See FIG 5 8 Connect flow meter and fittings to swivel fitting already connected to fluid manifold See FIG 5 9 Connect the flow meter assembly to the fluid mani fold as shown See FIG 6 10 Re install the fittings that were previously removed See FIG 6 11 Connect the 4 pin...

Page 6: ...l module installed in the electrical enclosure If the data cable is for the A Red side flow meter connect to port 1 on the FCM See FIG 2 If the data cable is for the B Blue side flow meter connect to port 2 on the FCM See FIG 8 FIG 7 Flow Meter Data Cable Routing FIG 8 Flow Meter Data Cable Connections ti17013a ti17014a ...

Page 7: ...d instructions 3 Verify all air hydraulic and material pressures have been relieved before continuing 4 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions 5 If material hoses from the dispense valve are con nected to the HFR system disconnect them from the system fluid manifold to enable removing the blue pumpline shield 6 Remove blue plastic shield that covers the ...

Page 8: ...ort of the tee fitting at the tank See FIG 10 14 Repeat steps 9 12 for the other material side 15 Re install blue plastic shield that covers the center of the pumpline 16 Re connect material hoses to the HFR system NOTE Keep blank orifices and o rings items 7 8 9 in this kit for flow meter calibration FIG 11 Connect Hose to Fluid Manifold ti17020a ...

Page 9: ...g a Blocked Orifice The L Head S Head and GX 16 dispense valves require installing a blocked orifice to calibrate fluid flow The blocked orifice prevents leaking fluid and cross con tamination of the fluid line not being calibrated Parts and Tools Required L Head S Head GX 16 Blocked orifice see dispense valve manual for part numbers see Related Manuals on page 2 Scale Container to catch dispensed...

Page 10: ...e dispense valve to catch spilled material 8 Prepare dispense valve for calibration dispense For S Head and L Head Dispense Valves Only a Remove the four hex bolts on the chemical side not being calibrated b Remove the existing orifice and nozzle assem bly and replace with the blocked orifice and noz zle assembly c With the blocked orifice and nozzle assembly installed install the four hex bolts p...

Page 11: ...ide as shown in FIG 13 They are open when pointing forwards All Assemblies 9 Turn the main power switch on the HFR to the ON position 10 Press the ADM Power On Off button CA to enable the system 11 Press to dispense a shot to prime the material lines 12 Remove container from below the dispense valve 13 Press repeatedly to select Standby mode 14 Press to access the Setup screens 15 Use the arrow ke...

Page 12: ... Enter a value in the Cal Setpoint input box that is close to what is used during normal dispensing 25 Prepare containers for calibration dispense For L Head S Head and GX 16 Dispense Valves Only a Weigh a container and record the weight b Place container below dispense valve For Fusion EP Probler P2 and MD2 Dispense Valves Only a Mark two containers as A and B b Weigh each container and record th...

Page 13: ...spense valve Pressure Relief Proce dure See dispense valve manual page 2 for detailed instructions 34 Verify all air hydraulic and material pressures have been relieved before continuing 35 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions 36 Prepare dispense valve For L Head S Head and GX 16 Dispense Valves Only a Remove blocked orifice and replace with origi nal ...

Page 14: ... MODULE base 1 103 289696 MODULE FCM 1 104 24H240 HARNESS wire ground term 9 in 1 105 102063 WASHER lock ext 1 106 114993 SCREW machine pan wash head 1 107 102598 SCREW cap socket head 4 108 277674 ENCLOSURE cube door 1 109 100985 WASHER lock ext 3 110 100015 NUT hex mscr 2 111 121002 CABLE CAN female female 1 5 m 1 112 111800 SCREW cap hex head 2 113 121226 CABLE CAN male female 0 4 m 1 ...

Page 15: ...4J321 G3000HR 201 258718 METER gear S3000 1 239716 METER gear G3000 1 244292 METER gear G3000HR 1 202 262205 FITTING swivel npt x JIC 1 1 1 203 262206 FITTING swivel 1 4 npt x 6 JIC 1 1 1 204 123596 ADAPTER 5 16 JIC x 1 4 npt 1 1 1 205 123597 ADAPTER 3 8 JIC x 1 4 npt 1 1 1 206 125103 HARNESS M12 x cir 5 pin x 3 pin male x female 1 1 1 ...

Page 16: ... Description Quantity 24J322 HG6000 24J323 HG6000HR 301 246190 METER helical gear HG6000 1 246652 METER helical gear HG6000HR 1 302 114190 SWIVEL stainless steel 1 2 npt 1 1 303 114496 FITTING nipple 1 1 304 502033 FITTING bushing pipe 1 1 305 123657 CABLE 5 pin male female 3 5 m 1 1 ...

Page 17: ...ure lok mild steel 2 2 2 402 117506 FITTING swivel 1 4 npt x 6 JIC 2 2 2 403 122311 FITTING 9 16 18 JIC x 1 4 npt 2 2 2 404 124281 FITTING coupling 1 2 npt x 1 4 npt female female mild steel 2 2 2 405 103475 FITTING tee pipe 2 2 2 406 158491 FITTING nipple 4 4 2 407 M0934A 4 KIT L Head injection nozzle blank 2 24A036 KIT S Head injection nozzle with needle blank 2 257700 RESTRICTOR orifice blank 2...

Page 18: ...861 for parts information Ratio Check Adapters for MD2 Valve Use ratio check adapter 255247 for 1 1 MD2 valves Use 255245 for 10 1 MD2 valves Ref Part Description Qty 501 246012 MANIFOLD fluid 1 502 117520 O RING 2 503 24F227 KIT ratio check 1 ti17021a 503 502 501 ti17026a Fluid manifold shown for reference only ti12392a1 255247 shown ...

Page 19: ...Technical Data 3A1657A 19 Technical Data See Technical Data in the HFR system manuals for more information Wetted Parts 303 stainless steel tungsten carbide PTFE ...

Page 20: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as...

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