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Warnings 

4

307400R

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 
swallowed.

Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See 

Dimensions

 in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See 

Dimensions

 in all 

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

Turn off all equipment and follow the 

Pressure Relief Procedure

 when equipment is not in use.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.

Do not alter or modify equipment. Alterations or modifications may void agency approvals and create 
safety hazards.

Make sure all equipment is rated and approved for the environment in which you are using it.

Use equipment only for its intended purpose. Call you distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

REACTIVE CHEMICALS HAZARD

Graco Inc. does not manufacture or supply any of the reactive chemical components that are used in 
this equipment, and is not responsible for their effects. Because of the vast number of chemicals that 
could be used, and their varying chemical reactions, the buyer and user of this equipment should de- 
termine all facts relating to the materials used, including any of the potential hazards involved. Particu- 
lar inquiry and investigation should be made into potential dangers relating to toxic fumes, fires, explo- 
sions, reaction times, and exposure of human beings to the individual components or their resultant 
mixtures. Graco assumes no responsibility for loss, damage, expense, or claims for bodily injury or 
property damage, direct or consequential, arising from use of such chemical components.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including 
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not 
limited to:

Protective eyewear, and hearing protection.

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Summary of Contents for 241692 A Series

Page 1: ...such as airless spray or high solids epoxy Model 241692 Series A Includes Model 24H002 and a static pipe mixer Ball Valve Kit 218413 Updates the handle and ball valve of Series A Model 215625 Low Volume Mixer See page 11 Ball Valve Kit 218414 Updates the handle and ball valve of Series A Model 24H002 High Volume Mixer See page 11 3000 psi 21 0 MPa 210 bar Maximum Working Pressure Important Safety ...

Page 2: ...Operation 6 Startup 6 Flushing Procedure 6 Dispensing 7 Pressure Relief Procedure 7 Troubleshooting 8 Service 9 Manifold Repair 9 Ball Valve Repair 9 Parts 10 Model 241692 Series A 12 Dimensions 13 Technical Specifications 14 Graco Standard Warranty 16 Graco Information 16 ...

Page 3: ... hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured ...

Page 4: ...Use equipment only for its intended purpose Call you distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations REACTIVE CHEMICALS HAZARD Graco Inc does not manufacture or supply any of th...

Page 5: ...he grounding continuity 7 To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the gun firmly to the side of a grounded metal pail then trigger the gun Installation For assistance in setting up a plural component system contact your Graco distributor This will help assure that you select the proper type and size equipment for your job Use the spacer 40 s...

Page 6: ...to flush Flush until all contaminants and oil are removed Release the trigger engage the safety latch and close the solvent valve Repeat for the other solvent valve Any ratio check valves on the manifold output side must be flushed Place a container under both valves to catch the waste solvent Flush the valves after triggering the gun one side at a time Solvent may channel through viscous fluids a...

Page 7: ...ld a metal part of the spray gun firmly to a grounded metal pail and trigger the gun to relieve pressure 5 Engage the gun safety latch 6 Open any drain valves and leave them open until you are ready to spray again 7 If fluid has hardened in the hose or mixer close the fluid valve shut off the fluid and solvent pumps and slowly loosen the fluid inlet hose s to relieve pres sure then remove the disp...

Page 8: ...the obstruction The fluid supply container is empty Refill the fluid supply Little or no hardener B output The fluid inlet is plugged Clean the inlet remove the obstruction The fluid supply container is empty Refill the fluid supply The mixed fluid will not flush out There is hardened fluid in the mixing chamber Clean the chamber with a compatible solvent service it as necessary The solvent supply...

Page 9: ...usings is 0 060 in 1 5 mm 7 Tighten the needle valve slightly so that the tapered end centers in the seat 6 and holds its position 8 Turn the six socket screws 2 oppositely and evenly to 60 70 in lbs 6 7 7 9 N m Back off the needle valve 12 slightly 9 Repeat step 8 as the torque will relax 10 Repeat the procedure from step 9 on the other valve housing 8 Ball Valve Repair NOTE Repair Kit 217560 is ...

Page 10: ...4 Ball Valve 215623 Series B High Volume Model 24H002 Manifold Series A Instruction label covers parts 7 and 8 when assembled 1 8 9 6 7 6 9 41 1 8 13 or 24 11 13 or 24 3 4 12 Torque twice to60 70 in lb 6 7 7 9 N m 2 30 26 33 34 29 33 27 28 32 28 31 25 26 30 16 17 21 17 20 14 19 15 22 23 18 22 15 19 5 ...

Page 11: ...DLE VALVE Assy 2 13 215622 VALVE ball used in model 215625 Series B Includes items 14 23 2 14 102310 NUT 1 15 104892 O RING PTFE 2 16 104893 O RING PTFE 1 17 164900 WASHER back up Acetal 2 18 178746 BALL 1 19 165274 STUD 1 4 npt 2 20 165964 NUT packing 1 21 178745 STEM 1 22 172094 SEAT ball Nylatron 2 23 178743 HOUSING 1 24 215623 VALVE ball used in model 24H002 Series B includes items 25 34 2 25 ...

Page 12: ...FOLD mixer see full parts and listing on pages 10 and 11 1 2 157676 UNION swivel 90 1 3 155699 ELBOW street 2 4 161037 FITTING union adapter 2 5 156823 UNION swivel 2 6 108233 VALVE needle 2 7 502265 BUSHING reducer pipe 1 8 512506 MIXER static pipe 1 9 158581 COUPLING hex 1 Ref Part Description Qty ...

Page 13: ...m 19 85 in 504 mm C Overall Width 1 25 in 32 mm 1 25 in 32 mm D Fluid Inlets 3 8 npt m 3 8 npt m E Solvent Inlet 1 4 npt m 1 4 npt m F Material Outlet 1 2 npt m 3 8 npt m 1 A B D E F C 2 A C B 2 E D 1 1 F 2 1 4 npt plugged ports in two end sections of manifold Two 0 26 6 6 mm diameter mounting holes 1 10 27 9 mm apart center to center ...

Page 14: ... and 241692 1 4 npt m Fluid Outlet Size Model 241692 3 8 npt m Model 24H002 1 2 npt m Mix Chamber Volume Model 24H002 and 241692 0 32 fluid oz 10 ml Materials of Construction Wetted materials on all models Chrome Alloy High Carbon Nickel Plated and Zinc Plated Steels 303 316 and 416 stainless steels Acetal Nylon PTFE Plastics and Nylatron Notes 316 Stainless Steel only used in 24H002 Nylatron is a...

Page 15: ...Technical Specifications 307400R 15 ...

Page 16: ...l or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shal...

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