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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions.

 This manual contains English. MM 307400

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 1980, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision 

R

January 2018

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit 

www.graco.com

.

For patent information, see 

www.graco.com/patents

.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest dis-
tributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

Graco Information

Summary of Contents for 241692 A Series

Page 1: ...such as airless spray or high solids epoxy Model 241692 Series A Includes Model 24H002 and a static pipe mixer Ball Valve Kit 218413 Updates the handle and ball valve of Series A Model 215625 Low Volume Mixer See page 11 Ball Valve Kit 218414 Updates the handle and ball valve of Series A Model 24H002 High Volume Mixer See page 11 3000 psi 21 0 MPa 210 bar Maximum Working Pressure Important Safety ...

Page 2: ...Operation 6 Startup 6 Flushing Procedure 6 Dispensing 7 Pressure Relief Procedure 7 Troubleshooting 8 Service 9 Manifold Repair 9 Ball Valve Repair 9 Parts 10 Model 241692 Series A 12 Dimensions 13 Technical Specifications 14 Graco Standard Warranty 16 Graco Information 16 ...

Page 3: ... hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured ...

Page 4: ...Use equipment only for its intended purpose Call you distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations REACTIVE CHEMICALS HAZARD Graco Inc does not manufacture or supply any of th...

Page 5: ...he grounding continuity 7 To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the gun firmly to the side of a grounded metal pail then trigger the gun Installation For assistance in setting up a plural component system contact your Graco distributor This will help assure that you select the proper type and size equipment for your job Use the spacer 40 s...

Page 6: ...to flush Flush until all contaminants and oil are removed Release the trigger engage the safety latch and close the solvent valve Repeat for the other solvent valve Any ratio check valves on the manifold output side must be flushed Place a container under both valves to catch the waste solvent Flush the valves after triggering the gun one side at a time Solvent may channel through viscous fluids a...

Page 7: ...ld a metal part of the spray gun firmly to a grounded metal pail and trigger the gun to relieve pressure 5 Engage the gun safety latch 6 Open any drain valves and leave them open until you are ready to spray again 7 If fluid has hardened in the hose or mixer close the fluid valve shut off the fluid and solvent pumps and slowly loosen the fluid inlet hose s to relieve pres sure then remove the disp...

Page 8: ...the obstruction The fluid supply container is empty Refill the fluid supply Little or no hardener B output The fluid inlet is plugged Clean the inlet remove the obstruction The fluid supply container is empty Refill the fluid supply The mixed fluid will not flush out There is hardened fluid in the mixing chamber Clean the chamber with a compatible solvent service it as necessary The solvent supply...

Page 9: ...usings is 0 060 in 1 5 mm 7 Tighten the needle valve slightly so that the tapered end centers in the seat 6 and holds its position 8 Turn the six socket screws 2 oppositely and evenly to 60 70 in lbs 6 7 7 9 N m Back off the needle valve 12 slightly 9 Repeat step 8 as the torque will relax 10 Repeat the procedure from step 9 on the other valve housing 8 Ball Valve Repair NOTE Repair Kit 217560 is ...

Page 10: ...4 Ball Valve 215623 Series B High Volume Model 24H002 Manifold Series A Instruction label covers parts 7 and 8 when assembled 1 8 9 6 7 6 9 41 1 8 13 or 24 11 13 or 24 3 4 12 Torque twice to60 70 in lb 6 7 7 9 N m 2 30 26 33 34 29 33 27 28 32 28 31 25 26 30 16 17 21 17 20 14 19 15 22 23 18 22 15 19 5 ...

Page 11: ...DLE VALVE Assy 2 13 215622 VALVE ball used in model 215625 Series B Includes items 14 23 2 14 102310 NUT 1 15 104892 O RING PTFE 2 16 104893 O RING PTFE 1 17 164900 WASHER back up Acetal 2 18 178746 BALL 1 19 165274 STUD 1 4 npt 2 20 165964 NUT packing 1 21 178745 STEM 1 22 172094 SEAT ball Nylatron 2 23 178743 HOUSING 1 24 215623 VALVE ball used in model 24H002 Series B includes items 25 34 2 25 ...

Page 12: ...FOLD mixer see full parts and listing on pages 10 and 11 1 2 157676 UNION swivel 90 1 3 155699 ELBOW street 2 4 161037 FITTING union adapter 2 5 156823 UNION swivel 2 6 108233 VALVE needle 2 7 502265 BUSHING reducer pipe 1 8 512506 MIXER static pipe 1 9 158581 COUPLING hex 1 Ref Part Description Qty ...

Page 13: ...m 19 85 in 504 mm C Overall Width 1 25 in 32 mm 1 25 in 32 mm D Fluid Inlets 3 8 npt m 3 8 npt m E Solvent Inlet 1 4 npt m 1 4 npt m F Material Outlet 1 2 npt m 3 8 npt m 1 A B D E F C 2 A C B 2 E D 1 1 F 2 1 4 npt plugged ports in two end sections of manifold Two 0 26 6 6 mm diameter mounting holes 1 10 27 9 mm apart center to center ...

Page 14: ... and 241692 1 4 npt m Fluid Outlet Size Model 241692 3 8 npt m Model 24H002 1 2 npt m Mix Chamber Volume Model 24H002 and 241692 0 32 fluid oz 10 ml Materials of Construction Wetted materials on all models Chrome Alloy High Carbon Nickel Plated and Zinc Plated Steels 303 316 and 416 stainless steels Acetal Nylon PTFE Plastics and Nylatron Notes 316 Stainless Steel only used in 24H002 Nylatron is a...

Page 15: ...Technical Specifications 307400R 15 ...

Page 16: ...l or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shal...

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