Installation
Introduction
The Second Color Kit is designed to increase existing
Road Lazer System capability by adding an additional
pump and supporting accessories. The Second Color
Kit can be added to an existing Road Lazer with one or
two pumps.
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure in
your sprayer manual whenever you:
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray tip.
1.
Flush the system. See Flush System in manual
308–611.
2.
Relieve pressure. See Pressure Relief Proce-
dure in manual 308–611.
General Instructions
The following paragraphs provide instructions for
installing the Second Color Kit components on the
Road Lazer Striper. Refer to Figs. 1 thru 4 for installa-
tion. See Fig. 5 for parts list. The schematics on pages
10 and 11 provide additional detail and orientation in-
formation for installation. Index numbers with an A are
kit parts. Other index numbers are parts for the Road
Lazer.
Installation of Pump, Fluid Filter, and
Paint Hose
1.
See Figs. 1 and 2. Install kit pump (A01) by pla-
cing in open space in pump mount base (413) next
to installed pump. Attach with four capscrews
(A24) and four locknuts (A15).
2.
Attach fluid filter assembly (A02) to pump nip-
ple (A23).
3.
See Fig. 3. Connect one end of coupled hose
(A38) to swivel union (A04) on fluid filter. Route
hose along protection tube (5) to second gun
(341). Use tie straps (A37) to secure hose to tube.
4.
Remove spare pipe plug from second gun (341).
Attach hose to spare gun inlet using swivel union
(A04) and ball valve (A39).
Installation of Pump Hydraulic
Components
1.
See Fig. 4. Install flow regulator (A26) on valve
manifold (84).
2.
Remove pipe plug next to installed ball valve (91)
on top of manifold. Install kit ball valve (A27), pipe
elbow (A28), straight nipple (A30), and coupled
hose (A31).
3.
Route and attach hose to connection at bottom of
pump.
4.
Install hydraulic hose from top of pump to hydraulic
reservoir. Remove existing pipe plug from street
tee (97) or elbow (102) on top of reservoir and
connect hose(A32).
Syphon Setup For 2 Pump Configuration
See Figs. 1 and 3. Attach coupled hose (A20) from
paint syphon to inlet on pump using fitting (A13)
and clamp (A21).
One color setup: Attach both hoses to one suction
tube.
Two color setup: Attach each hose to a single suc-
tion tube.
Syphon Setup For 3 Pump Configuration
See Figs. 2 and 3. For 3 pump configuration, set-
up syphons as shown in Figs. 2 and 3.
Complete Installation
WARNING
For safe operation of this equipment , see
manual 308–611 for important warnings and
instructions.
1.
After installing kit, flush system to prepare for
painting. See Flush System in manual 308–611.
Summary of Contents for 239-041
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