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Installation – Mounting Options

All Mountings

NOTE: Always use large flat washers with the bolts
you use to mount the hose reel pedestal to any 
surface.

CAUTION

Be sure the mounting surface is strong enough to
support the reels, the weight of the lubricants, and
the stress caused by hard pulls on the service
hoses. See page 25 for the dry weights of the
hose reel assemblies.

NOTE: All accessories mentioned here are shown on
pages 22 to 24.

1.

Select the reel bank mounting location.

a.

For high ceilings, suspend a suitable support
structure for the reels, so the hoses will be
long enough to reach your service area.

b.

A reel bank mounted in a one-lift service bay
should be at least 6 ft (1.9  m) from the center
line of the lift See Fig. 3.

c.

In a two-lift bay, mount the bank equal
distance between the lifts. A bank of all motor
oil reels should be mounted about 5 ft (1.5 m)
from the center of the lift, toward the front of
the lift rails. See Fig. 3.

2.

If you are installing permanent supply lines, drill
1.5-in. (38 mm) diameter holes through the ceiling
on the inlet side of the reels.

WARNING

To reduce the risk of injury, when you are mounting
a hose reel overhead, always use a lift truck.
Position the hose reel so the pedestal is facing up.
Using the lift truck, raise the reel as close to the
mounting location as possible. Bolt the hose reel to
its mounting, and be sure it is secure before
lowering the lift truck.

Ceiling Mounting Without an I-Beam

1.

Install the mounting frame (303) and base plate
(304) as shown in Fig. 4.

2.

Slide the hose reel onto the base plate (304) and
install the hold-down plate (302) and capscrew
(301). Tighten the screw firmly. See Fig. 4.

3.

Connect the supply line to the inlet hose of the
reel. Purchase the hose inlet kit separately. See
Accessories on page 22.

4.

Adjust the spring tension of the reel. Hose reels
shipped with hoses come from the factory with the
tension preset for a typical installation. To adjust
for more or less tension, see Increasing Spring
Tension 
on page 11. If you have purchased a
bare hose reel, see Installing a Hose on a Bare
Reel
 on page 10.

Fig. 3

5’ (1.5 m)
for motor oil

1639

6’ (1.9 m) minimum
for 1 lift

Center  between  
two lifts

Fig. 4

303

305

301

304

301

302

03718A

Summary of Contents for 237020

Page 1: ...sures See page 2 for the Table of Contents Low Pressure Standard Mount Models Hose Length Maximum Working Pressure 238 211 40 ft 12 2 m 180 psi 12 4 bar 238 213 60 ft 18 3 m 180 psi 12 4 bar Medium Pr...

Page 2: ...valve Modifying parts can cause a malfunction and result in serious bodily injury D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working press...

Page 3: ...cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Do not...

Page 4: ...onductive supply hoses to a properly grounded system Refer to your pump instruction manual for complete details D If there is any static sparking or you feel an electric shock while using this equipme...

Page 5: ...or E Bleed type master air valve required F Pump G Pump grounding wire required J L M N Fig 1 Overhead Mounted Hose Reel P NOTE Parts are not proportional B A C D E F G J K H Fluid drain valve require...

Page 6: ...WARNING Air Line Accessories Install the following accessories in the order shown in Fig 1 using adapters as necessary D Bleed type Master Air Valve E locate downstream from the air regulator and for...

Page 7: ...below maintains a minimum of two screws holding the pedestal 1 and the flange 13 together 1 Lay the reel on a flat surface so the pedestal 1 is on the bottom 2 Extend the hose and hose stop 6 to 12 in...

Page 8: ...n 38 mm diameter holes through the ceiling on the inlet side of the reels WARNING To reduce the risk of injury when you are mounting a hose reel overhead always use a lift truck Position the hose reel...

Page 9: ...se two mounting brackets for each 1 to 3 capacity mounting channels F 2 Position the adjustable clamps E of the mounting brackets over the I Beam C and tighten them securely See Fig 6 3 Continue with...

Page 10: ...hose swivel 34 see Fig 8 and where the reel is securely latched 4 Before you install the hose attach a C clamp G to the reel flange to help prevent the reel from unintentionally becoming unlatched and...

Page 11: ...he desired tension NOTE Do not put so many loops onto the reel that the spring winds up tightly before the hose is fully extended Remove loops to decrease tension CAUTION A spring that is wound too ti...

Page 12: ...upler or hose end coupling to relieve the pressure gradually then loosen it completely Then clear the clog Replacing the Service Hose 1 Relieve the pressure INJECTION HAZARD To reduce the risk of seri...

Page 13: ...Maintenance Lubrication Every six months apply one or two drops of light motor oil to lubricate the hose reel at point A See Fig 13 Fig 13 A 03722 26...

Page 14: ...ts and inspect them for wear or damage 3 Grease the new parts and lubricate the cavity of the swivel assembly 34 with high quality grease Install the parts as shown in Fig 14 or 15 depending on your h...

Page 15: ...8 and latch the hose reel 4 Attach a C clamp B to the hose reel flange to help prevent the reel from unintentionally becoming unlatched and spinning freely See Fig 16 WARNING Never allow the reel to s...

Page 16: ...ure to carefully follow the instructions below Be sure you understand this procedure before continuing with the repair work 12 Remove the screws 13 and nuts 9 from the reel flanges 26 and 40 See Fig 1...

Page 17: ...nd the outside end of the spring hooked to the pin C See Fig 18 Fig 18 41 25 40 03792 A C 26 13 9 24 Fig 19 02134 B 25 B D Latch If the reel latch malfunctions or becomes sluggish disassemble the latc...

Page 18: ...x 1 25 4 19 112 731 NUT flanged 1 2 13 UNC 2B 1 20 166 702 O RING 2 21 177 679 WASHER retaining 8 22 178 670 ROLLER hose 4 23 178 675 BRACKET roller 1 24 178 681 HUB reel 1 25 178 693 SPRING reel hose...

Page 19: ...37 18 18 4 19 45 14 23 22 27 8 10 41 38 7 29 17 5 16 31 11 21d 40 13 21c 24 25 39 Ref 48 49 50 51 or 52 21a 11 34 15 15 26 21b 30 6 9 36 33 20 12 03715 48 49 50 51 or 52 21c 21d 21b 21a Use at least...

Page 20: ...G leather 4 21 177 679 WASHER retaining 8 22 178 670 ROLLER hose 4 23 178 675 BRACKET roller 1 24 178 681 HUB reel 1 25 178 693 SPRING reel hose 1 26 224 126 FLANGE reel 1 27 178 705 PIN dowel 4 29 18...

Page 21: ...29 17 5 16 31 11 40 13 24 25 39 Ref 48 49 50 or 52 11 46 34 15 12 20 26 30 6 9 36 33 47 or 51 48 49 50 or 52 03713 33 21a Use at least one washer 21 here Use four washers here 030 maximum clearance De...

Page 22: ...beling hose reels Includes labels for the following SAE 10 40 SAE 20W HYDRAULIC AIR SAE 10 30 SAE 30W ANTIFREEZE ATF SAE 5 40 DEXRON CHASSIS SAE 10W WATER GEAR Valve Hanger Kit 224 444 Mounts to side...

Page 23: ...Reels 219 097 Includes items 401 to 404 Ref No Part No Description Qty 401 159 239 NIPPLE reducing 1 2 npt to 3 8 npt 1 402 155 677 UNION 90_ 3 8 npt f x 3 8 npsm f swivel 1 403 109 146 HOSE 1 4 ID x...

Page 24: ...2226 02227 222 422 222 522 222 423 222 523 High Pressure Dispensing Valves 8000 psi 550 bar Maximum Working Pressure 223 903 1 4 npt fluid inlet 224 132 3 8 npt fluid inlet 223 903 224 132 202 577 224...

Page 25: ...5 kg Model 237 025 44 5 lb 18 0 kg Model 237 026 52 0 lb 23 4 kg Model 237 027 54 0 lb 24 3 kg Model 238 209 54 5 lb 24 5 kg Model 238 211 53 5 lb 24 0 kg High Pressure Hose Reels Inlet 1 2 npt f Out...

Page 26: ...Notes...

Page 27: ...Notes...

Page 28: ...charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser s sole and exclusive remedy and are in lieu of...

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