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SAFETY WARNINGS

HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY.  FOR PROFESSIONAL USE ONLY.

OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.

MOVING PARTS HAZARD

KEEP HANDS AND FINGERS AWAY FROM THE PRIMING PISTON
DURING OPERATION AND WHENEVER THE PUMP IS CHARGED
WITH AIR to reduce the risk of injury!
 On the pump downstroke the
priming piston extends beyond the intake cylinder to pull the material into
the pump. The priming piston works under extreme force. During opera-
tion and whenever the pump is charged with air, the priming piston can
severely injure or amputate a hand or finger, or break a tool, caught be-
tween it and the intake cylinder. Always follow the Pressure Relief Pro-
cedure
, below, before checking, clearing, cleaning, flushing or servicing
any part of the pump.

The elevator tube and frame slides move up and down when the elevator

is in operation, and can pinch fingers or hands caught between them and
the cart frame. Keep your hands away from the elevator tube, frame
slides, and the frame of the cart while the elevator is in operation.

The wiper plate moves downward as the elevator is lowered, and can
pinch or amputate fingers or hands caught between it and the fluid con-
tainer. Keep your hands away from the wiper plate and the lip of the fluid
container when the elevator is in operation.

The air motor piston (located behind the air motor plates) also moves
when air is supplied to the motor. NEVER operate the pump with the air
motor plates removed. Before servicing the pump, follow the Pressure
Relief Procedure
 below to prevent the pump from starting accidentally.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure. Spray from the spray
gun/dispensing valve, leaks or ruptured components can inject fluid
through your skin and into your body and cause extremely serious bodily
injury, including the need for amputation. Also, fluid injected or splashed
into the eyes or on the skin can cause serious damage.

NEVER point the spray gun/dispensing valve at anyone or at any part of
the body. NEVER put hand or fingers over the spray tip/nozzle.

ALWAYS have the tip guard in place on the spray gun when spraying.

ALWAYS follow the Pressure Relief Procedure, right, before cleaning
or removing the spray tip/nozzle or servicing any system equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure all equipment safety devices are operating properly before each
use.

Medical Alert––Airless Spray Wounds

If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL
CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT
. Tell the doctor
exactly what fluid was injected.

Note to Physician:

 Injection in the skin is a traumatic injury. It is im-

portant to treat the injury surgically as soon as possible

. Do not

delay treatment to research toxicity. Toxicity is a concern with some ex-
otic coatings injected directly into the blood stream. Consultation with a
plastic surgeon or reconstructive hand surgeon may be advisable.

Spray Gun/Dispensing Valve Safety Devices

Be sure all spray gun/dispensing valve safety devices are operating
properly before each use. Do not remove or modify any part of the gun/
valve; this can cause a malfunction and result in serious bodily injury.

Safety Latch

Whenever you stop spraying/dispensing, even for a moment, always set
the spray gun/dispensing valve safety latch in the closed or “safe” posi-
tion, making the gun/valve inoperative. Failure to set the safety latch can
result in accidental triggering of the gun/valve.

Trigger Guard (if present)

Never operate the spray gun/dispensing valve with the trigger guard re-
moved. This guard helps prevent the gun/valve from triggering acciden-
tally if it is dropped or bumped.

Diffuser (only on spray guns)

The spray gun diffuser breaks up spray and reduces the risk of fluid injec-
tion when the tip is not installed. Check the diffuser operation regularly.
Follow the Pressure Relief Procedure, to the right, then remove the
spray tip. Aim the spray gun into a grounded metal pail, holding the spray
gun firmly to the pail. Using the lowest possible pressure, trigger the
spray gun. If the fluid emitted is not diffused into an irregular stream, re-
place the diffuser immediately.

Tip Guard (only on spray guns)

ALWAYS have the tip guard in place on the spray gun while spraying. The
tip guard alerts you to the fluid injection hazard and helps reduce, but
does not prevent,
 the risk of accidentally placing your fingers or any part
of your body close to the spray tip.

Spray Tip/Nozzle Safety

Use extreme caution when cleaning or changing spray tips/nozzles. If the
spray tip/nozzle clogs while spraying/dispensing, engage the spray gun/
dispensing valve safety latch immediately. ALWAYS follow the Pressure
Relief Procedure
 and then remove the spray tip/nozzle to clean it.

NEVER wipe off build–up around the spray tip/nozzle until pressure is
fully relieved and the spray gun/dispensing valve safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection,
splashing in the eyes or on the skin, or injury from moving parts,
always follow this procedure whenever you shut off the pump,
when checking or servicing any part of the spray/dispensing sys-
tem, when installing, cleaning or changing spray tips/nozzles, and
whenever you stop spraying/dispensing.

1.

Engage the spray gun/dispensing valve safety latch.

2.

Shut off the air to the pump.

3.

Close the bleed-type master air valve (required in your sys-
tem).

4.

Disengage the gun/valve safety latch.

5.

Hold a metal part of the gun/valve firmly to the side of a
grounded metal pail, and trigger the gun/valve to relieve pres-
sure.

6.

Engage the gun/valve safety latch.

7.

Open the drain valve (required in your system) and/or the
pump bleeder valve, having a container ready to catch the
drainage.

8.

Leave the drain valve open until you are ready to spray/dis-
pense again.

If you suspect that the spray tip/nozzle or hose is completely
clogged, or that pressure has not been fully relieved after following
the steps above, VERY SLOWLY loosen the tip guard retaining nut
or hose end coupling and relieve pressure gradually, then loosen
completely. Now clear the tip/nozzle or hose.

Summary of Contents for 231-170

Page 1: ...ORKING PRESSURE 7 bar 100 psi MAXIMUM AIR INPUT PRESSURE Model 231 173 46 1 Ratio President with Hose and Gun 320 bar 4600 psi MAXIMUM FLUID WORKING PRESSURE 7 bar 100 psi MAXIMUM AIR INPUT PRESSURE I...

Page 2: ...sable Spray Gun Dispensing Valve Safety Devices Be sure all spray gun dispensing valve safety devices are operating properly before each use Do not remove or modify any part of the gun valve this can...

Page 3: ...to check the resistance If the resistance exceeds the recommended limits replace it immediately An ungrounded or poorly grounded hose can make your system hazard ous Also read FIRE OR EXPLOSION HAZARD...

Page 4: ...Hose E Air Manifold supplied F Air Line Quick Disconnect Coupler supplied G Pump Runaway Valve H Air Line Lubricator J Bleed Type Master Air Valve supplied for pump K Air Regulator supplied L Air Line...

Page 5: ...lve J is required in your system to relieve air trapped between it and the air motor when the valve is closed see the WARN ING at left Be sure the bleed valve is easily accessi ble from the pump and i...

Page 6: ...ward toward the han dle of the cart See Fig 2 d Screw the bushing 16 into the swivel inlet of the air manifold 5 and screw the male quick dis connect fitting 15 into the bushing Screw the female quick...

Page 7: ...22 24 25 28 29 30 CART ACCESSORY KIT 224 376 INCLUDES ITEMS 15 26 15 16 MODEL 231 173 SHOWN 46 1 Ratio President Pump With Check Mate 200 Stainless Steel Displacement Pump Hose and Gun Fig 2 AA V REMO...

Page 8: ...tor Turn on the main air See Fig 3 2 Raise the elevator to its maximum height so the hanger HH on the cart handle is below the hook JJ on the elevator frame 3 Make sure the air assist valve handle MM...

Page 9: ...wiper plate vent LL This will make it possible to pull the pail off the plate Check for a blockage in the tube 22 near the wiper plate 3 Fluid may have dried in and around the wiper plate s air as sis...

Page 10: ...Includes items 1 27 Model 231 171 Series A 23 1 Ratio Monark Pump with Check Mate 200 Stainless Steel Displacement Pump Includes items 1 30 1 2 3 6 7 8 9 10 11 12 17 16 21 22 REF 22 24 25 28 29 30 RE...

Page 11: ...2 npsm f swivel not used on these pumps 1 20 161 490 COUPLING reducing 3 4 npt f x 3 8 npt f not used on these pumps 1 21 111 305 VALVE release toggle 1 8 npt m x 10 32 unf 2b f 1 22 181 137 TUBE nylo...

Page 12: ...Includes items 1 27 Model 231 173 Series A 46 1 Ratio President Pump with Check Mate 200 Stainless Steel Displacement Pump Includes items 1 30 1 2 3 5 6 7 8 9 10 11 12 13 19 16 21 22 REF 22 24 25 28...

Page 13: ...art Includes items 15 27 1 15 169 971 FITTING quick disconnect air 3 8 npt m 1 16 158 212 BUSHING reducer 1 2 npt m x 3 8 npt f 1 17 162 505 UNION adapter straight 3 8 npt m x 1 2 npt f swivel not use...

Page 14: ...npt m FLUID DRAIN VALVE Carbon Steel 350 bar 5000 psi MAXIMUM WORKING PRESSURE Open to relieve fluid pressure in hose and gun valve 210 657 1 4 npt mbe 210 658 3 8 npt mbe 210 659 1 4 npt x 3 8 npt m...

Page 15: ...Less Hose Gun 231 170 1791 mm 1352 mm 575 5 mm 670 mm 61 2 kg 231 171 70 51 in 53 23 in 22 66 in 26 34 in 135 lb 231 172 1844 mm 1405 mm 575 5 mm 670 mm 63 5 kg 231 173 72 60 in 55 31 in 22 66 in 26...

Page 16: ...tive parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made a...

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