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6

ASSEMBLING THE UNIT

Mounting the Pump on the Cart

Install the pump on the cart as explained in the separate
cart manual 308-092.

Assembling the Wiper Plate to the Pump

Install wiper plate 222-909 on the pump as explained in
the separate wiper plate manual 308-049.

NOTE: Wiper plate 222-909 is shipped for use with

straight-sided pails on a 19 liter (5 gallon) ram.
The plate must be modified for use with the
pneumatic elevator cart, or for use with tapered
pails. Refer to the separate wiper plate manual
308-049 for details.

Installing Cart Accessory Kit 224-376

NOTE: This kit includes some parts which are not used

with these pumps.

1.

Screw the air inlet adapter into the pump’s air inlet.
For Monark pumps, use the straight swivel adapter
(17), which will be oriented as shown in the parts
drawing on page 10. 

For President pumps, use the

90

 swivel adapter (19). Orient the 90

 adapter (19)

with the swivel angled forward (see Fig 2).

2.

The air regulation kit (4) requires some reconfigura-
tion before it is assembled to the pump. Proceed as
follows:

a.

Remove the 90

 swivel adapter (10) from the air

regulation kit (4). Attach this adapter to the swiv-
el adapter (17 or 19) installed in step 1. The swiv-
el end of the adapter (10) must face down. See
Fig 2 for President pumps, and the parts drawing
on page 10 for Monark pumps.

b.

Rotate the air manifold (5) so its swivel inlet
faces the same direction as the T-handle of the
air regulator (11). See Fig 2.

c.

Reorient the pressure gauge (6) and the elbow
which attaches it to the air regulator so the gauge
is upright and faces backward, toward the han-
dle of the cart. See Fig 2.

d.

Screw the bushing (16) into the swivel inlet of the
air manifold (5), and screw the male quick dis-
connect fitting (15) into the bushing. Screw the
female quick disconnect coupler (26) onto the air
hose (D, see page 4).

e.

Install the air regulation kit onto the pump by con-
necting the nipple (9) to the swivel end of the
adapter (10). Tighten securely. When properly
installed, the pump air inlet fitting (15) will face
the same direction and be parallel to the air inlet
fitting (U) on the pneumatic elevator.

3.

Remove the plug from the air valve housing (V) on
the top of the cart’s cylinder. Screw the plug into the
open port of the air manifold (5), as shown in Fig 2.

4.

Screw the air release toggle valve (21) into the open
port of the air valve housing (V). Be sure that the hole
on the release valve is facing down.

5.

Place the gasket (25) on the threaded end of the
barbed stud (24). Screw the stud into the air release
toggle valve (21). Push one end of the tube (22) onto
the barbed stud (24).

6.

Route the tube (22) over the crosspiece (AA) of the
cart frame and bring it to the tube fitting (BB) on the
wiper plate (3). The tube fitting swivels; route the
tube to the fitting so the tube will not interfere with the
operation of the handles (CC and DD) on the wiper
plate.

7.

Push the tube into the tube fitting (BB) until it snaps
securely in place. Pull on the tube to ensure it is
locked.

NOTE: To release the tube (22) from the fitting (BB),

press in and hold the button on the fitting, and
pull the tube out.

8.

If your model is equipped with a hose and gun, con-
nect the female end of the fluid hose (30) to the
pump’s fluid outlet (EE).

9.

Screw the gun swivel (29) into the fluid inlet of the gun
(28).

10. Connect the gun swivel (29) to the male end of the

hose (30).

Summary of Contents for 231-170

Page 1: ...ORKING PRESSURE 7 bar 100 psi MAXIMUM AIR INPUT PRESSURE Model 231 173 46 1 Ratio President with Hose and Gun 320 bar 4600 psi MAXIMUM FLUID WORKING PRESSURE 7 bar 100 psi MAXIMUM AIR INPUT PRESSURE I...

Page 2: ...sable Spray Gun Dispensing Valve Safety Devices Be sure all spray gun dispensing valve safety devices are operating properly before each use Do not remove or modify any part of the gun valve this can...

Page 3: ...to check the resistance If the resistance exceeds the recommended limits replace it immediately An ungrounded or poorly grounded hose can make your system hazard ous Also read FIRE OR EXPLOSION HAZARD...

Page 4: ...Hose E Air Manifold supplied F Air Line Quick Disconnect Coupler supplied G Pump Runaway Valve H Air Line Lubricator J Bleed Type Master Air Valve supplied for pump K Air Regulator supplied L Air Line...

Page 5: ...lve J is required in your system to relieve air trapped between it and the air motor when the valve is closed see the WARN ING at left Be sure the bleed valve is easily accessi ble from the pump and i...

Page 6: ...ward toward the han dle of the cart See Fig 2 d Screw the bushing 16 into the swivel inlet of the air manifold 5 and screw the male quick dis connect fitting 15 into the bushing Screw the female quick...

Page 7: ...22 24 25 28 29 30 CART ACCESSORY KIT 224 376 INCLUDES ITEMS 15 26 15 16 MODEL 231 173 SHOWN 46 1 Ratio President Pump With Check Mate 200 Stainless Steel Displacement Pump Hose and Gun Fig 2 AA V REMO...

Page 8: ...tor Turn on the main air See Fig 3 2 Raise the elevator to its maximum height so the hanger HH on the cart handle is below the hook JJ on the elevator frame 3 Make sure the air assist valve handle MM...

Page 9: ...wiper plate vent LL This will make it possible to pull the pail off the plate Check for a blockage in the tube 22 near the wiper plate 3 Fluid may have dried in and around the wiper plate s air as sis...

Page 10: ...Includes items 1 27 Model 231 171 Series A 23 1 Ratio Monark Pump with Check Mate 200 Stainless Steel Displacement Pump Includes items 1 30 1 2 3 6 7 8 9 10 11 12 17 16 21 22 REF 22 24 25 28 29 30 RE...

Page 11: ...2 npsm f swivel not used on these pumps 1 20 161 490 COUPLING reducing 3 4 npt f x 3 8 npt f not used on these pumps 1 21 111 305 VALVE release toggle 1 8 npt m x 10 32 unf 2b f 1 22 181 137 TUBE nylo...

Page 12: ...Includes items 1 27 Model 231 173 Series A 46 1 Ratio President Pump with Check Mate 200 Stainless Steel Displacement Pump Includes items 1 30 1 2 3 5 6 7 8 9 10 11 12 13 19 16 21 22 REF 22 24 25 28...

Page 13: ...art Includes items 15 27 1 15 169 971 FITTING quick disconnect air 3 8 npt m 1 16 158 212 BUSHING reducer 1 2 npt m x 3 8 npt f 1 17 162 505 UNION adapter straight 3 8 npt m x 1 2 npt f swivel not use...

Page 14: ...npt m FLUID DRAIN VALVE Carbon Steel 350 bar 5000 psi MAXIMUM WORKING PRESSURE Open to relieve fluid pressure in hose and gun valve 210 657 1 4 npt mbe 210 658 3 8 npt mbe 210 659 1 4 npt x 3 8 npt m...

Page 15: ...Less Hose Gun 231 170 1791 mm 1352 mm 575 5 mm 670 mm 61 2 kg 231 171 70 51 in 53 23 in 22 66 in 26 34 in 135 lb 231 172 1844 mm 1405 mm 575 5 mm 670 mm 63 5 kg 231 173 72 60 in 55 31 in 22 66 in 26...

Page 16: ...tive parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made a...

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