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307884

Operation

Startup

The maximum working pressure of each pump in
your system may not be the same.  To reduce the
risk of overpressurizing any part of your system, be
sure you know the maximum working pressure rat-
ing of each pump and its connected components.
Never exceed the maximum working pressure of
the lowest rated component connected to a particu-
lar pump.

To determine the fluid output pressure using the air
regulator reading, multiply the ratio of the pump by
the air pressure shown on the regulator gauge.  For
example:

5:(1) ratio x 100 psi air = 500 psi fluid output

[5:(1) ratio x 0.7 MPa ( 7 bar) air = 

3.5 MPa (35 bar) fluid output]

Limit the air to the pump so that no air line or fluid
line component or accessory is over-pressurized.

WARNING

1.

Open the master air valve from the compressor.

2.

Trigger the dispensing valve into a grounded metal
waste container, making firm metal-to-metal
contact between the container and valve.

3.

Open the bleed-type master air valve, and open
the pump air regulator slowly, just until the pump is
running.  When the pump is primed and all air has
been pushed out of the lines, release the trigger.

NOTE:  When the pump is primed, and with sufficient
air supplied, the pump starts when the dispensing
valve is opened and shuts off when it is closed.

4.

Set the air pressure to each pump at the lowest
pressure needed to get the desired results.  Use
the regulator to adjust pump speed and pressure.

Never allow the pump to run dry of the fluid
being pumped.  A dry pump quickly accelerates
to a high speed and could possibly damage
itself.  If the pump accelerates quickly, stop it
immediately, and check the fluid supply.  If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent.  Be sure to eliminate all air
from the fluid system.

CAUTION

NOTE: A pump runaway valve can be installed on the
air line to automatically shut off the pump if it starts to
run too fast.  See Air and Fluid Line Accessories on
page 6.

5.

Read and follow the instructions supplied with
each component in your system.

6.

To shut off the system, always relieve the
pressure
.

INJECTION HAZARD
To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure

Relief Procedure at left.

WARNING

Summary of Contents for 225728

Page 1: ...6903 3 1 Fireball 225 Pump 540 psi 3 7 MPa 37 bar Maximum Working Pressure Model 225728 5 1 Fireball 300 Pump 900 psi 6 2 MPa 62 bar Maximum Working Pressure Includes dispense kit roll around base and...

Page 2: ...e hoses carefully Do not pull on hoses to move equipment D All fluid hoses must have spring guards on both ends The spring guards help protect the hose from kinks or bends at or close to the coupling...

Page 3: ...rt of the body D Do not put your hand or fingers over the fluid outlet D Do not stop or deflect leaks with your hand body glove or rag D Follow Pressure Relief Procedure in this manual when you stop d...

Page 4: ...only grounded hoses D Air compressor Follow manufacturer s recommendations D Dispensing valve Obtain grounding through connection to a properly grounded fluid hose and pump D Fluid supply container F...

Page 5: ...pply line E Air filter F Pump lubricator G Pump runaway valve H Meter K Bleed type master air valve B C D E F G H K 04044B A See Parts Drawing on page 10 Place an open 16 gallon 60 liter steel drum J...

Page 6: ...relieves air trapped between the valve and the pump to prevent the pump from cycling unex pectedly D Install a pump runaway valve G to shut off the air to the pump if the pump accelerates beyond the p...

Page 7: ...the pump outlet Connect the dispense valve 2b to the hose 2a Air Regulator Kit Parts 5a 5d KEY 2a Fluid hose 2b Dispense valve 5a Regulator air 3 8 npt f 0 250 psi 17 4 bar 5b Gauge air pressure 5c Va...

Page 8: ...devices and whenever you stop dis pensing WARNING 1 Close the pump air regulator 2 Close the pump s bleed type master air valve required in the system 3 Hold a metal part of the gun or valve firmly to...

Page 9: ...and all air has been pushed out of the lines release the trigger NOTE When the pump is primed and with sufficient air supplied the pump starts when the dispensing valve is opened and shuts off when i...

Page 10: ...el 246903 3 1 Ratio Fire Ball 225 Portable Gear Lube Pump with Drum Cover Model 225728 5 1 Ratio Fire Ball 300 Portable Gear Lube Pump with Drum Cover 2a 2b 4 J 3 5 Dispense Kit includes items 5a 5d 5...

Page 11: ...ee separate Parts List at right 1 3 203622 PORTABLE BASE See manual 308668 for parts 4 204574 DRUM COVER See manual 306345 for parts 1 5 224512 KIT AIR REGULATOR See manual parts list 1 Ref No 2 Dispe...

Page 12: ...ing but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for brea...

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