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4        307879

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and
result in fire or explosion and serious injury.

D

Ground the equipment and the object being sprayed. See Grounding  on page 5.

D

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or the fluid being
sprayed.

D

Extinguish all the open flames or pilot lights in the spray area.

D

Electrically disconnect all the equipment in the spray area.

D

Keep the spray area free of debris, including solvent, rags, and gasoline.

D

Do not turn on or off any light switch in the spray area while operating or if fumes are present.

D

Do not smoke in the spray area.

D

Do not operate a gasoline engine in the spray area.

D

If there is any static sparking while using the equipment, stop spraying immediately. Identify and
correct the problem.

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result
in a serious injury.

D

This equipment is for professional use only.

D

Read all the instruction manuals, tags, and labels before operating the equipment.

D

Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.

D

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D

Check the equipment daily. Repair or replace worn or damaged parts immediately.

D

The maximum working pressure of the 15:1 Ratio Fire-Ball pumps is 2250 psi (16 MPa, 157 bar)
at a  maximum air operating pressure of 180 psi (1.2 MPa, 12 bar). Never operate the pump at a
higher air or fluid working pressure.  Do not exceed the maximum working pressure of the lowest
rated system component.

D

Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of
all the equipment manuals. Read the fluid manufacturer’s warnings.

D

Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180

_

F (82

_

C) or below –40

_

F (–40

_

C).

D

Do not use the hoses to pull equipment.

D

Wear hearing protection when operating this equipment.

D

Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

United States Government safety standards have been adopted under the Occupational Safety and Health Act. You
should consult these standards––particularly General Standards, Part 1910, and Construction Standards, Part
1926.

Summary of Contents for 222077

Page 1: ...filled undercoating materials Model No Size Type Dis pense Kit Cover 222077 35 lb portable X X 226342 120 lb rollaround X X 226269 400 lb stationary X X WARNING These systems are designed to be used only in pumping petroleum based undercoating materials Any other use of the system can cause unsafe operating conditions and result in component rupture fire or explosion which can cause serious bodily...

Page 2: ...n 7 Parts Drawings and Lists Model 222077 35 lb Pail Size Unit 9 Dispense Kit 222079 9 Model 226342 120 lb Drum Size Unit with Dolly 10 Model 226269 400 lb Stationary Drum Size Unit 11 Dispense Kit 222082 11 Accessories 12 Graco Warranty 14 Graco Phone Number 14 ...

Page 3: ...id this is not an air spray system D Always have the tip guard and the trigger guard on the gun when spraying D Be sure the gun trigger safety operates before spraying D Lock the gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 7 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean the...

Page 4: ...e operating the equipment D Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check the equipment daily Repair or replace worn or damaged parts immediately D The maximum working pressure of the 15 1 Ratio Fire Ball pumps is 2250 psi 16 MPa 157 bar at a m...

Page 5: ...ds must have three wires and be rated for 15 amps If using another type of sprayer or pump ground it by connecting a grounding wire 12 ga minimum from the pump or sprayer s grounding lug to a true earth ground D Air compressor or hydraulic power supply Follow the local code D Fluid hoses Use only electrically conductive hoses with a maximum of 500 feet 150 m combined hose length to ensure groundin...

Page 6: ... air to the pump if the pump accelerates beyond the pre adjusted setting A pump that runs too fast can be seriously damaged 2 Install an air line lubricator F for automatic air motor lubrication 3 Install the air regulator C to control pump speed and pressure 4 On the main air supply line from the compressor install an air line filter E to remove harmful dirt and contaminants from your compressed ...

Page 7: ...ump and open any air bleed valves in the system 3 Disengage the gun safety latch 4 Hold a metal part of the gun firmly to the side of a grounded metal pail and trigger the gun to relieve pressure 5 Engage the gun safety latch 6 Open the fluid drain valve and have a container ready to catch the drainage 7 Leave the drain valve open until you are ready to use the system again If you suspect that the...

Page 8: ...ponent connected to a particular pump To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For example 10 1 ratio x 100 psi air 1000 psi fluid output 10 1 ratio x 7 bar air 70 bar fluid output 10 1 ratio x 0 7 MPa air 7 MPa fluid output Limit the air to the pump so that no air line or fluid line compo...

Page 9: ...22 SCAPSCREW 2 Dispense Kit 222079 Ref No Part No Description Qty 101 109075 AIR REGULATOR See 307204 for parts 1 102 208536 COUPLER quick disconnect 1 103 204940 SWIVEL See 306861 for parts 1 106 156971 NIPPLE 1 4 npt 1 107 109165 HOSE fluid cpld 1 108 210890 SPRAY GUN See 307260 for parts 1 109 156849 NIPPLE 3 8 npt 1 110 104984 TEE pipe 1 4 npt 1 111 210657 BALL VALVE See 306861 for parts 1 112...

Page 10: ... See 306531 for parts 1 2 222079 DISPENSE KIT See Parts List on page 9 1 3 204574 COVER See 306345 for parts 1 4 204144 BASE dolly Includes items 4a to 4d 1 4a 100023 WASHER flat 5 16 1 4b 100307 NUT full hex 3 8 16 1 4c 101851 CASTER wheel 2 1 2 dia 4 4d 102971 BOLT carriage 3 8 16 x 3 1 4e 205419 CLAMP dolly 1 1 3 4e 4d 4a 4b 4c 2 ...

Page 11: ... No Description Qty 101 109075 AIR REGULATOR See 307204 for parts 1 102 208536 COUPLER quick disconnect 1 103 204940 SWIVEL See 306861 for parts 1 106 156971 NIPPLE 1 4 npt 1 107 109167 HOSE fluid cpld 1 108 210890 SPRAY GUN See 307260 for parts 1 109 156849 NIPPLE 3 8 npt 1 110 104984 TEE pipe 1 4 npt 1 111 210657 BALL VALVE See 306861 for parts 1 112 100840 ELBOW street 1 4 npt 1 113 169971 FITT...

Page 12: ...Clamp Wire 222011 12 ga 25 ft 7 6 m wire Air Line Filter 250 psi 1 7 MPa 17 4 bar Maximum Working Pressure 106148 3 8 npt 106149 1 2 npt Bleed type Master Air Valve 107142 300 psi 2 1 MPa 21 bar Maximum Working Pressure Relieves air trapped in the air line between the pump air inlet and this valve when closed 1 2 npt Air Regulator 300 psi 2 1 MPa 21 bar Maximum Working Pressure 109075 3 8 npt 1042...

Page 13: ...307879 13 Notes ...

Page 14: ...h above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILIT...

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