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8        307879

Operation

Start-up: Single or Multiple Pump Systems

1.

Close the air regulators and bleed-type master air
valves to all but one pump.

2.

Open the master air valve from the compressor.

3.

For the pump that is connected, trigger the
dispensing valve into a grounded metal waste
container, making firm metal-to-metal contact
between the container and valve. Open the
bleed-type master air valve and open the pump air
regulator slowly, just until the pump is running.
When the pump is primed and all air has been
pushed out of the lines, release the trigger.

4.

If you have more than one pump, repeat this
procedure for each pump.

NOTE:  When the pump is primed, and with sufficient
air supplied, the pump starts when the dispensing
valve is opened and shuts off when it is closed.

5.

Set the air pressure to each pump at the lowest
pressure needed to get the desired results.

WARNING

The maximum working pressure of each pump in
your system may not be the same. To reduce the
risk of over-pressurizing any part of your system,
be sure you know the maximum working pressure
rating of each pump and its connected compo-
nents. Never exceed the maximum working pres-
sure of the lowest rated component connected to a
particular pump.

To determine the fluid output pressure using the air
regulator reading, multiply the ratio of the pump by
the air pressure shown on the regulator gauge. For
example:

10:(1) ratio x 100 psi air =1000 psi fluid output

[10:(1) ratio x 7 bar air = 70 bar fluid output]

[10:(1) ratio x 0.7 MPa air = 7 MPa fluid output]

Limit the air to the pump so that no air line or fluid
line component or accessory is over-pressurized.

6.

If your pump accelerates quickly, or is running too
fast, stop it immediately and check the fluid supply.
If the supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent. Be sure to eliminate all air
from the fluid system.

Never allow the pump to run dry of the fluid being
pumped.  A dry pump quickly accelerates to a high
speed, possibly damaging itself, and it may get
very hot.

CAUTION

NOTE:  A pump runaway valve can be installed on the
air line to automatically shut off the pump if it starts to
run too fast. See Accessories, page 12.

7.

Read and follow the instructions supplied with
each component in your system.

8.

Whenever you shut off the system, always follow
the Pressure Relief Procedure.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.

Summary of Contents for 222077

Page 1: ...filled undercoating materials Model No Size Type Dis pense Kit Cover 222077 35 lb portable X X 226342 120 lb rollaround X X 226269 400 lb stationary X X WARNING These systems are designed to be used only in pumping petroleum based undercoating materials Any other use of the system can cause unsafe operating conditions and result in component rupture fire or explosion which can cause serious bodily...

Page 2: ...n 7 Parts Drawings and Lists Model 222077 35 lb Pail Size Unit 9 Dispense Kit 222079 9 Model 226342 120 lb Drum Size Unit with Dolly 10 Model 226269 400 lb Stationary Drum Size Unit 11 Dispense Kit 222082 11 Accessories 12 Graco Warranty 14 Graco Phone Number 14 ...

Page 3: ...id this is not an air spray system D Always have the tip guard and the trigger guard on the gun when spraying D Be sure the gun trigger safety operates before spraying D Lock the gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 7 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean the...

Page 4: ...e operating the equipment D Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check the equipment daily Repair or replace worn or damaged parts immediately D The maximum working pressure of the 15 1 Ratio Fire Ball pumps is 2250 psi 16 MPa 157 bar at a m...

Page 5: ...ds must have three wires and be rated for 15 amps If using another type of sprayer or pump ground it by connecting a grounding wire 12 ga minimum from the pump or sprayer s grounding lug to a true earth ground D Air compressor or hydraulic power supply Follow the local code D Fluid hoses Use only electrically conductive hoses with a maximum of 500 feet 150 m combined hose length to ensure groundin...

Page 6: ... air to the pump if the pump accelerates beyond the pre adjusted setting A pump that runs too fast can be seriously damaged 2 Install an air line lubricator F for automatic air motor lubrication 3 Install the air regulator C to control pump speed and pressure 4 On the main air supply line from the compressor install an air line filter E to remove harmful dirt and contaminants from your compressed ...

Page 7: ...ump and open any air bleed valves in the system 3 Disengage the gun safety latch 4 Hold a metal part of the gun firmly to the side of a grounded metal pail and trigger the gun to relieve pressure 5 Engage the gun safety latch 6 Open the fluid drain valve and have a container ready to catch the drainage 7 Leave the drain valve open until you are ready to use the system again If you suspect that the...

Page 8: ...ponent connected to a particular pump To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For example 10 1 ratio x 100 psi air 1000 psi fluid output 10 1 ratio x 7 bar air 70 bar fluid output 10 1 ratio x 0 7 MPa air 7 MPa fluid output Limit the air to the pump so that no air line or fluid line compo...

Page 9: ...22 SCAPSCREW 2 Dispense Kit 222079 Ref No Part No Description Qty 101 109075 AIR REGULATOR See 307204 for parts 1 102 208536 COUPLER quick disconnect 1 103 204940 SWIVEL See 306861 for parts 1 106 156971 NIPPLE 1 4 npt 1 107 109165 HOSE fluid cpld 1 108 210890 SPRAY GUN See 307260 for parts 1 109 156849 NIPPLE 3 8 npt 1 110 104984 TEE pipe 1 4 npt 1 111 210657 BALL VALVE See 306861 for parts 1 112...

Page 10: ... See 306531 for parts 1 2 222079 DISPENSE KIT See Parts List on page 9 1 3 204574 COVER See 306345 for parts 1 4 204144 BASE dolly Includes items 4a to 4d 1 4a 100023 WASHER flat 5 16 1 4b 100307 NUT full hex 3 8 16 1 4c 101851 CASTER wheel 2 1 2 dia 4 4d 102971 BOLT carriage 3 8 16 x 3 1 4e 205419 CLAMP dolly 1 1 3 4e 4d 4a 4b 4c 2 ...

Page 11: ... No Description Qty 101 109075 AIR REGULATOR See 307204 for parts 1 102 208536 COUPLER quick disconnect 1 103 204940 SWIVEL See 306861 for parts 1 106 156971 NIPPLE 1 4 npt 1 107 109167 HOSE fluid cpld 1 108 210890 SPRAY GUN See 307260 for parts 1 109 156849 NIPPLE 3 8 npt 1 110 104984 TEE pipe 1 4 npt 1 111 210657 BALL VALVE See 306861 for parts 1 112 100840 ELBOW street 1 4 npt 1 113 169971 FITT...

Page 12: ...Clamp Wire 222011 12 ga 25 ft 7 6 m wire Air Line Filter 250 psi 1 7 MPa 17 4 bar Maximum Working Pressure 106148 3 8 npt 106149 1 2 npt Bleed type Master Air Valve 107142 300 psi 2 1 MPa 21 bar Maximum Working Pressure Relieves air trapped in the air line between the pump air inlet and this valve when closed 1 2 npt Air Regulator 300 psi 2 1 MPa 21 bar Maximum Working Pressure 109075 3 8 npt 1042...

Page 13: ...307879 13 Notes ...

Page 14: ...h above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILIT...

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