background image

Maintenance

306878ZAA

9

Maintenance

Flushing

Refer to 

Flush the Equipment

 on page for the flush-

ing procedure.

Cleaning

When changing fluids or colors, the regulator should be 
disassembled and cleaned. Regular cleaning and 
inspection, and lubrication of the piston (15) and piston 
packing (10) are necessary to keep the fluid regulator 
working properly. 

1.

Relieve all the air and fluid pressure in the system.

2.

Remove the regulator from the system.

3.

Disassemble the regulator. See 

Parts

 on page 10

Clean and inspect all parts.

Repairing

Normally, only the ball support (21), seat (20) and piston 
packing (10) will ever need replacement. Repair Kit 
220139 is available to replace these parts. See 

Parts

 on 

page 10.

1.

Lubricate the piston packing (10), piston (15), and 
spring locater (11) with lithium base grease.

2.

Place the washer (19) over the pointed end of the 
piston (15).

3.

Place the packing (10), with its lips facing down, 
over the pointed end of the piston (15) and against 
the washer (19).

4.

Insert the piston (15) into the bottom of the cylinder 
(7) and gently work it into place.

5.

Reassemble the remaining parts in reverse order of 
disassembly. Torque the valve seat (20) into the 
housing to 175-200 in-lb (20-22 N•m). Over-tighten-
ing could break off the hex portion of the seat.

COMPONENT RUPTURE HAZARD

To reduce the risk of serious bodily injury, including 
fluid injection or splashing in the eyes or on the skin: 

Always follow the 

Pressure Relief Procedure

 on 

page 7 before adjusting, cleaning, repairing, or 
removing the regulator from the system.

Never

 pressurize the system with the fluid regula-

tor adjusting knob removed.

Never

 completely remove the adjusting knob 

when system pressure is present.

NOTICE

Use special care when handling the hard carbide 
portions of the piston (13) and seat (12). Damage 
will cause poor operation and leakage. 

Summary of Contents for 206661

Page 1: ...g head For professional use only Model 206661 Series G 1000 3000 psi 7 21 MPa 70 207 bar Regulated Fluid Pressure Range Model 217576 Series D 200 1000 psi 1 4 7 MPa 14 70 bar Regulated Fluid Pressure...

Page 2: ...nstallation 6 Operation 7 Pressure Relief Procedure 7 Spray Tip Installation and Removal 7 Trigger Lock 7 Adjusting the Regulator 8 Flush the Equipment 8 Maintenance 9 Flushing 9 Cleaning 9 Repairing...

Page 3: ...HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical tre...

Page 4: ...or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make s...

Page 5: ...between the ball valves 4 Thoroughly flush the system to remove metal chips and other contaminants and to check for leaks Installing the Fluid Regulator 1 Remove the temporary plumbing and install on...

Page 6: ...Figure 1 F C G D B A Multiple Circulating Spray Station Figure 2 G A E C J H I F K KEY A Pump B Air Regulator C Fluid Regulator D Gauge E Spray Gun F Fluid Drain Valve G Supply Container H Back Press...

Page 7: ...the tip guard retaining nut or the hose end coupling to relieve pressure gradually b Loosen the nut or the coupling completely c Clear the obstruction in the hose or tip Spray Tip Installation and Re...

Page 8: ...t Flush before changing colors before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check con nectors for lea...

Page 9: ...asher 19 over the pointed end of the piston 15 3 Place the packing 10 with its lips facing down over the pointed end of the piston 15 and against the washer 19 4 Insert the piston 15 into the bottom o...

Page 10: ...1885 SCREW soc hd cap 1 4 20 x 1 3 4 2 3 101954 RING int retaining 0 75 19 mm housing dia cadmium plated 1 4 150513 NUT jam 7 16 20 Model 206661 only 1 100307 NUT jam 3 8 16 Model 217576 only 1 5 1506...

Page 11: ...spring 1 12 167001 STUD mounting 1 4 npt 7 16 20 Model 206661 only 1 156953 STUD mounting 1 4 npt 3 8 16 Model 217576 only 1 13 177125 HOUSING regulator 1 14 167016 CAP end 1 15 220900 PISTON valve 1...

Page 12: ...at 2000 3000 psi 13 5 21MPa 135 207 bar although it will work at 1000 2000 psi 7 13 5 MPa 70 135 bar For best results at pressures less than 2000 psi 13 5 MPa 135 bar order the follow ing applicable s...

Page 13: ...ximum Flow Rate 3 5 gpm with 70 centipoise fluid at 75 F 13 25 liters min with 70 centipoise fluid at 23 C Fluid Inlet 3 8 npt f Fluid Outlet two 1 4 npt f Height 6 in 152 mm Diameter 2 687 in 68 mm W...

Page 14: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

Reviews: