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6

306818

Operation

Pressure Relief Procedure

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or mov-
ing parts, follow the 

Pressure Relief Procedure

whenever you:

D

are instructed to relieve the pressure,

D

stop spraying,

D

check or service any of the system equipment,

D

or install or clean the spray nozzle.

WARNING

1.

Close the pump air regulator.

2.

Close the bleed-type master air valve (required in
your system).

3.

Hold a metal part of the gun firmly to a grounded
metal waste container and trigger the gun to
relieve fluid pressure.

4.

Open the pump drain valve (required in your
system), having a container ready to catch the
drainage.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly

 loosen the

tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear
the tip or hose.

Using the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 at left.

WARNING

To reduce the risk of serious injury, including fluid
injection and splashing in the eyes or on the skin,
and property damage, never exceed the maximum
air and fluid working pressure of the lowest rated
component in your system.

The pump was tested in oil, and some oil was left in
the pump. If the oil will contaminate the fluid you are
pumping, flush it out.

Fill the packing nut/wet cup 1/2 full with Graco Throat
Seal Liquid or a compatible solvent. Keep the cup filled
at all times to help prevent the fluid you are pumping
from drying on the displacement rod and damaging the
throat packings.

To start the pump, turn on the main air supply. Open
the bleed-type master air valve (A). Trigger the spray
gun into a grounded metal pail, holding the gun firmly
to the pail. Slowly open the air regulator until the pump
is running smoothly (about 40 psi [280 kPa, 2.8 bar]).
Operate the pump until all air is purged from the sys-
tem. Release the gun trigger and lock the trigger
safety.

Use the air regulator (F) to control fluid pressure and
pump speed. Always use the lowest possible pressure
and cycle rate to achieve the desired results. Higher
pressures cause premature pump wear and gun wear,
and usually do not improve the spray pattern.

In a direct supply system, with adequate air pressure
supplied to the motor, the pump starts when the gun or
dispensing valve is opened, and stalls against pres-
sure when it is closed. In a circulating system, the
pump will run continuously and speed up or slow down
as the system demands.

If the pump accelerates quickly or is running too fast,
stop it immediately. Check the fluid supply and refill it if
necessary. Prime the pump to remove all air from the
system, or flush the pump, 

relieve the pressure

, but

leave the system filled with a compatible solvent.

NOTE: 

A pump runaway valve (D) installed on the air

line automatically shuts off the pump if it starts to run
too fast.

Summary of Contents for 206418

Page 1: ...1 Ratio Bulldogr Pumps 500 psi 3 5 MPa 35 bar Maximum Working Pressure 55 Gallon 200 liter Size Part No 207321 Series G Rubber Packed Stubby Size Part No 206418 Series D Rubber Packed Part No 206796...

Page 2: ...parts and accessories D Check the equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component D Use fluids tha...

Page 3: ...e is any static sparking while using the equipment stop spraying immediately Identify and correct the problem PRESSURIZED EQUIPMENT HAZARD Spray from the gun hose leaks or ruptured components can spla...

Page 4: ...Fig 1 Connect the other end of the wire to a true earth ground Order Part No 237569 Grounding Wire and Clamp D Air compressor according to manufacturer s rec ommendations D Object being sprayed accor...

Page 5: ...tion and splashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The bleed type master air valve relieves air trapped between this valve a...

Page 6: ...your system The pump was tested in oil and some oil was left in the pump If the oil will contaminate the fluid you are pumping flush it out Fill the packing nut wet cup 1 2 full with Graco Throat Seal...

Page 7: ...To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 6 To reduce the risk of static sparking or splashing in the ey...

Page 8: ...8 306818 Notes...

Page 9: ...Cause Solution Pump does not operate or no fluid Loose or broken pump parts Disassemble check repair flow Restricted line or inadequate air supply Clear increase Exhausted fluid supply Refill and pri...

Page 10: ...connect all air and fluid hoses Remove the pump from its mounting and place it upright in a vise by clamping the intake valve housing 20 2 Remove the tie rod locknuts 29 the cotter pin 28 and the coup...

Page 11: ...e valve housing 20 in the vise 4 Place the cylinder 19 on the intake valve housing 20 5 Lubricate the displacement rod assembly and slid it into the cylinder 19 6 Place the o ring 23 or 43 on the outl...

Page 12: ...2 or 42 15 6 1 3 4 2 5 1 3 4 2 5 5 48 38 35 or 46 50 36 or 47 30 3 23 or 43 19 18 20 23 or 43 16 51 8 Add thread lubricant Model 206418 only Torque to 57 63 ft lb 77 85 NSm Lips of v packings must fac...

Page 13: ...13 306818 Notes...

Page 14: ...ts 06829 1 45 48 37 28 38 35 or 46 36 or 47 30 49 32 50 4 7 10 14 25 6 25 13 21 23 3 29 28 9 5 12 11 17 22 15 19 18 16 8 51 20 23 Rubber Packed Pumps Models 207321 and 206418 1 Used on Model 207321 on...

Page 15: ...VALVE PLATE 1 1 2 38 mm sq 1 Ref No Part No Description Qty 18 166066 VALVE PLATE 2 1 2 64 mm sq 1 19 166067 CYLINDER 1 20 166068 HOUSING intake valve 1 21 166069 HOUSING outlet 1 22 115079 O RING ni...

Page 16: ...16 306818 Parts 06829 1 37 28 38 35 36 30 32 4 7 10 14 6 44 13 21 43 3 29 28 9 5 41 11 17 42 15 19 18 16 8 20 43 PTFE Packed Pump Model 206796...

Page 17: ...T piston 1 16 166064 VALVE SEAT piston 1 17 166065 VALVE PLATE 1 1 2 38 mm sq 1 18 166066 VALVE PLATE 2 1 2 64 mm sq 1 19 166067 CYLINDER 1 20 166068 HOUSING intake valve 1 Ref No Part No Description...

Page 18: ...d 60 cycles per minute Air inlet size 3 4 npt f Wetted parts Models 206418 207321 302 303 304 Stainless Steel Nitrile Rubber Hycar UHMWPE Model 206796 302 303 304 Stainless Steel PTFE Hycar UHMWPE Wei...

Page 19: ...mp 11 279 mm Diameter 3 1 2 89 mm 1 75 44 5 mm 3 4 npt Air Inlet 3 4 npt Outlet 53 50 1359 mm For Drum Size Pump 40 50 1029 mm For Stubby Pump 1 75 44 5 mm 12 5 318 mm 5 68 144 mm 32 25 819 mm For Dru...

Page 20: ...d to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty mus...

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