background image

Warnings 

2

306674W

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When 
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific 
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where 
applicable.

WARNING

FIRE AND EXPLOSION HAZARD

 

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be 
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources, such as cigarettes and portable electric lamps. 

Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Ground all equipment in the work area.

Use only grounded hoses.

Stop operation immediately 

if static sparking occurs or you feel a shock

.

 Do not use equipment 

until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

 

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This 
may look like just a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical 

treatment.

Do not point dispensing device at anyone or at any part of the body.

Do not put your hand over the fluid outlet.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Follow the 

Pressure Relief Procedure

 when you stop dispensing and before cleaning, checking, or 

servicing equipment. 

Tighten all fluid connections before operating the equipment.

Check hoses and couplings daily. Replace worn or damaged parts immediately.

Summary of Contents for 205394

Page 1: ...orking Pressure 150 psi 1 0 MPa 10 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions This pump is designed to be us...

Page 2: ...rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only g...

Page 3: ...es and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with...

Page 4: ...sy operator access to the pump air con trols sufficient room to change supply containers and a secure mounting platform If you are mounting the pump directly on the supply tank position the pump so it...

Page 5: ...xplained on page 4 Key A Grounded air line B Bleed type master air valve C Air filter D Air line oiler E Air regulator F Grounded dispensing hose G Dispensing valve H Elevator assembly with inductors...

Page 6: ...s sure necessary to obtain the desired results When you are finished using the pump for the day always follow the Pressure Relief Procedure Maintenance The accessory air line oiler D provides automati...

Page 7: ...or Exhausted fluid supply Refill and reprime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air motor Erratic pump operation Exhausted fluid supply Refill an...

Page 8: ...Service 8 306674W Service FIG 3 77 64 68 65 74 59 75 76 70 78 73 1 69 72 79 2 66 80 59 62 61 67 62 68 72 1 4 ROD 71 Ref 63 copper gasket and Ref 60 cotter pin see Parts Drawing on page 16 1 15...

Page 9: ...s from the hous ing 6 Hold the intake valve housing 67 with a wrench and unscrew the priming tube 72 by inserting a 1 4 in 6 mm diameter rod through the holes in the tube Handle the tube carefully to...

Page 10: ...pull the cylinder straight up off the piston FIG 4 5 Use a screw driver to push down on the trip rod yoke 14 and snap the toggle assemblies k down Remove the lockwires 28 from the adjusting nuts 27 of...

Page 11: ...efore installing the lockwires 28 in the adjusting nuts 27 use the special gauge 171818 to adjust the transfer valve M so there is 0 125 in 3 68 mm clearance between the poppets 37 and the piston 5 wh...

Page 12: ...and the wiper 22 into the retainer 24 Install the o ring 23 onto the retainer and insert the retainer assembly into the base NOTE Make sure the packing 25 lips face down and make sure the wiper 22 lip...

Page 13: ...Notes 306674W 13 Notes...

Page 14: ...Parts 1 2 3 4 5 6 7 8 9 62 75 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 58 36 37 38 40 42 44 46 48 49 52 53 56 57 33 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 27...

Page 15: ...6 192173 WASHER packing 1 27 160261 NUT adjusting 4 28 160618 LOCKWIRE transfer valve 2 29 160623 ARM toggle 2 30 160896 STEM valve 2 31 161435 NUT cylinder cap 1 32 15E954 CYLINDER motor air 1 33 178...

Page 16: ...sure ratio 50 1 Maximum delivery 0 5 gpm 1 9 lpm Cycles per gallon per liter 110 28 Maximum recommended pump speed 60 cycles per minute Air motor effective diameter 4 25 in 108 mm Stroke 4 in 102 mm A...

Page 17: ...l 205394 Series E Weight 36 lb 16 kg Priming Piston 6 1 2 165 1 mm Diameter 3 8 npt Fluid Outlet 41 1 4 26 11 16 1048 mm 678 mm 14 9 16 369 9 mm Priming Piston 6 1 2 165 1 mm Diameter 3 8 npt Fluid Ou...

Page 18: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANT...

Reviews: