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Parts

306674W

15

Model 205394, Series E, 120 lb. (55 kg) drum length
Model 205395, Series N, 400 lb. (180 kg) drum length

Replacement Danger and Warning labels, tags, and 
cards are available at no cost. 

* Parts included in Kit 207385 (purchase separately).

Parts included in Kit 239320 (purchase separately), 

includes parts to service the air motor throat area 
and the power lower.

† Parts for the air motor throat area.

‡ Parts for the power lower.

 Recommended spare parts. Keep on hand to reduce 

down time.

Ref.

Part

Description

Qty.

1

207150 TRIP ROD

1

2

207391 PISTON, includes items 3 to 5 (also 

includes repair kit 207385 when 
ordered as a replacement part)

1

3

102975 SCREW, rd hd mach, 6-32 x 1/4 in.

2

4

158361 CLIP, spring

2

5

BARE PISTON (not sold sepa-
rately)

1

6

100078 SCREW, hex head, 8-32 x 3/8 in.

20

7

101578 SCREW, hex head Nylock, 8-32 x 

3/8 in.

8

8

150647 GASKET, copper

1

9

156698 O-RING, buna-N

1

13

158359 ACTUATOR, valve

1

14

158360 YOKE, rod, trip

1

15

158362 PIN, toggle

2

16

158364 ROCKER, toggle

2

17

167585 SPRING, helical compression

2

18*

158367 GROMMET, rubber

2

19

158377 SEAL, flat ring, nitrile rubber

1

20*

158378 SEAL, o-ring, nitrile rubber

1

21*

158379 SEAL, o-ring, nitrile rubber

1

22

113935 WIPER, rod

1

23

113944 PACKING, o-ring

1

24

192172 RETAINER, packing

1

2

5†

113936 PACKING, u-cup

1

26

192173 WASHER, packing

1

27*

160261 NUT, adjusting

4

28*

160618 LOCKWIRE, transfer valve

2

29

160623 ARM, toggle

2

30*

160896 STEM, valve

2

31

161435 NUT, cylinder cap

1

32

15E954 CYLINDER, motor, air

1

33

178270 PLATE, muffler

2

36

15E555 PLATE, identification

1

37*

170708 POPPET, valve, urethane

2

38*

170709 POPPET, valve, urethane

2

40

150461 GASKET, copper

1

42

158409 ADAPTER, outlet

1

44

158697 WASHER, thrust

1

45

159047 NUT, packing

1

46

159048 BEARING, brass

1

47

159306 GLAND, male

1

48

159307 GLAND, female

1

49

159308 V-PACKING, nitrile rubber

4

52

162553 ROD, piston

1

53

116343 SCREW, grounding

1

56

165362 BASE, motor, air

1

58

177843 PLATE, warning

1

59

100170 BALL, steel, 3/8” dia.

2

60

100579 PIN, cotter, 7/64” dia., 1” long

1

61

108513 PIN, roll, 0.135” dia. 7/8” long

1

62

150451 GASKET, copper

2

63

158314 GASKET, copper

1

64

162555 HOUSING, piston valve

1

65

162556 GLAND, male

1

66

162557 V-PACKING, 5

67

162558 HOUSING, intake valve

1

68

162559 SEAT, valve

2

69

162560 BEARING, brass

1

70

162561 HOUSING, packing

1

71

162562 PISTON, priming

1

72

162564 TUBE, priming

1

73

162566 V-PACKING, leather

5

74

162568 GLAND, female

1

75

162602 GLAND, male

1

76

162603 GLAND, female

1

77

164234 ROD, connecting, 12.47” (317 mm) 

long, model 205394

1

164231 ROD, connecting, 19-13/32” (493 

mm) long, model 205395

1

78

164233 CYLINDER, intake primer

1

79

165381 TUBE, rise, 21.31” (541 mm) long, 

model 205394

1

165382 TUBE, riser, 28-1/4” (817 mm) long, 

model 205395

1

80

102180 PIN, spring, 0.135” dia. 1” long

2

Ref.

Part

Description

Qty.

Summary of Contents for 205394

Page 1: ...orking Pressure 150 psi 1 0 MPa 10 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions This pump is designed to be us...

Page 2: ...rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only g...

Page 3: ...es and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with...

Page 4: ...sy operator access to the pump air con trols sufficient room to change supply containers and a secure mounting platform If you are mounting the pump directly on the supply tank position the pump so it...

Page 5: ...xplained on page 4 Key A Grounded air line B Bleed type master air valve C Air filter D Air line oiler E Air regulator F Grounded dispensing hose G Dispensing valve H Elevator assembly with inductors...

Page 6: ...s sure necessary to obtain the desired results When you are finished using the pump for the day always follow the Pressure Relief Procedure Maintenance The accessory air line oiler D provides automati...

Page 7: ...or Exhausted fluid supply Refill and reprime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air motor Erratic pump operation Exhausted fluid supply Refill an...

Page 8: ...Service 8 306674W Service FIG 3 77 64 68 65 74 59 75 76 70 78 73 1 69 72 79 2 66 80 59 62 61 67 62 68 72 1 4 ROD 71 Ref 63 copper gasket and Ref 60 cotter pin see Parts Drawing on page 16 1 15...

Page 9: ...s from the hous ing 6 Hold the intake valve housing 67 with a wrench and unscrew the priming tube 72 by inserting a 1 4 in 6 mm diameter rod through the holes in the tube Handle the tube carefully to...

Page 10: ...pull the cylinder straight up off the piston FIG 4 5 Use a screw driver to push down on the trip rod yoke 14 and snap the toggle assemblies k down Remove the lockwires 28 from the adjusting nuts 27 of...

Page 11: ...efore installing the lockwires 28 in the adjusting nuts 27 use the special gauge 171818 to adjust the transfer valve M so there is 0 125 in 3 68 mm clearance between the poppets 37 and the piston 5 wh...

Page 12: ...and the wiper 22 into the retainer 24 Install the o ring 23 onto the retainer and insert the retainer assembly into the base NOTE Make sure the packing 25 lips face down and make sure the wiper 22 lip...

Page 13: ...Notes 306674W 13 Notes...

Page 14: ...Parts 1 2 3 4 5 6 7 8 9 62 75 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 58 36 37 38 40 42 44 46 48 49 52 53 56 57 33 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 27...

Page 15: ...6 192173 WASHER packing 1 27 160261 NUT adjusting 4 28 160618 LOCKWIRE transfer valve 2 29 160623 ARM toggle 2 30 160896 STEM valve 2 31 161435 NUT cylinder cap 1 32 15E954 CYLINDER motor air 1 33 178...

Page 16: ...sure ratio 50 1 Maximum delivery 0 5 gpm 1 9 lpm Cycles per gallon per liter 110 28 Maximum recommended pump speed 60 cycles per minute Air motor effective diameter 4 25 in 108 mm Stroke 4 in 102 mm A...

Page 17: ...l 205394 Series E Weight 36 lb 16 kg Priming Piston 6 1 2 165 1 mm Diameter 3 8 npt Fluid Outlet 41 1 4 26 11 16 1048 mm 678 mm 14 9 16 369 9 mm Priming Piston 6 1 2 165 1 mm Diameter 3 8 npt Fluid Ou...

Page 18: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANT...

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