Graco 203857 Instructions Manual Download Page 1

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307883L

Instructions - Parts List

16, 55 or 275 Gallon
Stationary or Mobile Fluid
Dispense Package

For dispensing non-corrosive or non-abrasive lubricants in stationary or mobile
installations. For professional use only.

Models, page 2

Technical Data and Wetted Parts information for Fire-Ball Pumps used in these packages is provided in the
related pump manuals:

•

248097 - 16 gallon and 55 gallon, 3:1 - Instruction Manual 309868

•

203872 - 16 gallon and 55 gallon, 5:1 - Instruction Manual 309868

•

222095, 222065 - 55 gallon 10:1 - Instruction Manual 306726

•

204254, 203857 - 55 gallon 5:1 - Instruction Manual 306518

•

222087 - 275 gallon 5:1 - Instruction Manual 306518

Important Safety Instructions

Read all warnings and instructions in this
manual and the Fire-Ball

Pump

instruction manual. Save these

instructions.

Summary of Contents for 203857

Page 1: ...Pumps used in these packages is provided in the related pump manuals 248097 16 gallon and 55 gallon 3 1 Instruction Manual 309868 203872 16 gallon and 55 gallon 5 1 Instruction Manual 309868 222095 222065 55 gallon 10 1 Instruction Manual 306726 204254 203857 55 gallon 5 1 Instruction Manual 306518 222087 275 gallon 5 1 Instruction Manual 306518 Important Safety Instructions Read all warnings and ...

Page 2: ... Description Type CE Approved Hose Kit Cover Bung Adapter Sturdi Clamp Hold Down Kit 225094 16 gallon open drum S 241046 S 222086 16 gallon open drum truck mounted M 241050 M 225642 55 gallon open drum S 241047 S 225640 55 gallon closed drum S 241048 S 206655 55 gallon closed drum truck mounted M 241051 M 204264 55 gallon closed drum truck mounted M 241052 M 225931 275 gallon obround tank S 241049...

Page 3: ...ed parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all ...

Page 4: ...ely Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according t...

Page 5: ...ng follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the dispense valve firmly to the side of a grounded metal pail then trigger the dispense valve CE Identification La...

Page 6: ...lter J Main Air Line Stationary Mounting Layout Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a secure platform For ease in changing drums install a pump eleva tor Open Drum Cover Mounted Pumps 1 Remove the original drum cover 2 Place the cover 3 on the drum and fasten it with the screws and washers provided 3 Carefully guide the pump riser t...

Page 7: ...y To order a 250 psi 17 5 bar 1 75 MPa maximum working pressure air filter order a Part Number below 3 8 inch npt 106148 1 2 inch npt 214849 Install a thermal relief kit on the dispensing valve side of the pump to assist in relieving pressure in the pump hose and dispensing valve due to heat expansion To order an alternate relief kit for the 3 1 Fire Ball 225 pumps 540 psi 37 bar 3 7 MPa order Par...

Page 8: ...ystem to suit your needs K Hose Reel L Truck Bed M Hold Down Rods N Compressor P Ground Wires Mobile Mounting Layout Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a secure platform Drum Mounting 1 Place the drum in the desired location 2 Place the hold down lugs V or drum locators U around the drum base and bolt directly to the truck bed or m...

Page 9: ...ainst the pump base 3 Guide the pump riser tube through the drum bung hole Z and place the cover on the drum 4 Align the drum cover eyelets Q with the hold down rods T install the cover brackets S and wing nuts R and tighten securely see FIG 6 Closed Bung Type Drum Sturdi Clamp Mounted Pumps FIG 8 1 Remove the adjustable bung adapter from the pump riser tube 2 Screw the bung adapter EE into the bu...

Page 10: ...s pro cess for each pump NOTE When the pump is primed and with sufficient air supplied the pump starts when the dispensing valve is opened and shuts off when closed 5 Set the air pressure to each pump at the lowest pressure needed to get the desired results 6 Set the air pressure to each pump at the lowest pressure needed to get adequate fluid delivery 7 To shut off the system always follow the Pr...

Page 11: ... Ball see 309868 1 2 222063 HOSE AND FITTING KIT see Hose Kit 1 3 204574 COVER model 24M262 1 24R350 COVER model 246904 1 NA 224512 AIR REGULATOR KIT model 245904 not shown 1 24M266 CE AIR REGULATOR KIT model 24M262 see page 15 1 4 176270 SHIM 1 101 102 104 103 103 102 101 4 Ref Part No Description Qty 1 248097 PUMP 3 1 Ratio Fire Ball see 309868 1 2 222063 HOSE AND FITTING KIT see Hose Kit 1 3 30...

Page 12: ...ge 15 Ref Part No Description Qty 1 203872 PUMP 5 1 Ratio Fire Ball see 309868 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11 1 3 222060 COVER 1 10 222061 HOLD DOWN Kit see manual 306345 for parts 1 NA 241046 CE AIR REGULATOR KIT model 241050 see page 15 Ref Part No Description Qty 1 203872 PUMP 5 1 Ratio Fire Ball see 309868 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11...

Page 13: ...r parts 1 NA 241046 CE AIR REGULATOR KIT model 241051 see page 15 Ref Part No Description Qty 1 204254 PUMP 5 1 Ratio Fire Ball see 306518 for parts 1 2 222063 HOSE AND FITTING KIT see parts page 11 1 10 207361 HOLD DOWN KIT see 306345 for parts 1 11 204076 BUNG ADAPTER sealed 1 12 204095 STURDI CLAMP 1 NA 241046 CE AIR REGULATOR KIT model 241052 see page 15 Ref Part No Description Qty 1 222087 PU...

Page 14: ...npsm f swivel 1 Ref Part No Description Qty 1 222095 PUMP 10 1 Ratio Fire Ball see 306726 for parts 1 2 222066 HOSE AND FITTING KIT see parts above 1 NA 241170 CE KIT model 241055 see page 15 1 101 102 104 103 103 102 101 Ref Part No Description Qty 1 222065 PUMP 10 1 Ratio Fire Ball see 306726 for parts 1 2 222066 HOSE AND FITTING KIT see parts above 1 3 300326 COVER 1 NA 241170 CE KIT model 2410...

Page 15: ...KIT 1 11 224579 BUNG ADAPTER sealed 1 12 204095 STURDI CLAMP 1 NA 241170 CE KIT model 241057 1 Ref No Part No Description Qty 101 NIPPLE pipe 156849 Kit 24M266 241169 1 158491 Kit 241170 1 102 113286 VALVE safety 150 psi 0 7 MPA 7 0 bar All Kits 1 103 FITTING line 169971 Kit 24M266 241169 1 110196 Kit 241170 1 104 COUPLER line 110198 Kit 24M266 241169 1 110199 Kit 241170 1 105 222011 CLAMP 241169 ...

Page 16: ...f the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation ...

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