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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions.

 This manual contains English. MM 3A3111

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2015, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision A, 

July 2015

 

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

Graco Information

For the latest information about Graco products, visit 

www.graco.com

.

For patent information, see 

www.graco.com/patents

TO PLACE AN ORDER, 

contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

Summary of Contents for 17G589

Page 1: ...207 bar Model 17G589 Important Safety Instructions Read all warnings and instructions in this manual related manuals and the engine manual Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals LL IV 250 DC Operation 333388 Global Symbols 334224 LL IV 250 DC Repair 334053 LL IV 250 DC Parts 334054 Pressurized Bead System 332230 Bead Gun Kit 3322...

Page 2: ... Trigger Lock 8 Startup 9 Flushing Procedure 13 Cleanup 15 Flush the Equipment 15 MMA Smart Control Operation 16 Menu Tree 16 MMA Epoxy Mode 17 Flush Timer Setup 17 17H095 Mix Manifold Parts 19 16P125 Slave Pump Linkage Parts 20 17H093 BPO Slave Pump Parts List 22 17H093 Slave Pump Fittings 23 Subassembly Items 24 Notes 25 Graco Standard Warranty 26 ...

Page 3: ...AZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface Eliminate all ignition sources such as pilot lights cigarettes portable electr...

Page 4: ...noxide which is colorless and odorless Breathing carbon monoxide can cause death Do not operate in an enclosed area PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane...

Page 5: ...ncy approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from...

Page 6: ... from contamination reactions A contamination reaction can cause BPO to reach its Self Accelerating Decomposition Temperature SADT Reaction may start slowly taking from sec onds to days gradually building up heat This can produce an explosion To help prevent fire and explosion Read and understand the BPO manufacturer s warnings and Safety Data Sheet SDS to know specific hazards and precautions rel...

Page 7: ...lve D Benzoylperoxide BPO Dump Valve E Hydraulic Valve F Mix Manifold G Solvent Tank H BPO Pressure Pot J Resin Tank For complete operation and parts information refer to the related manuals listed on the cover of this document This document provides the operation information required when spraying two part coatings ...

Page 8: ... or the coupling completely c Clear the obstruction in the hose or tip Soft Key Message Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splash ing flu...

Page 9: ...ic valve E slowly to build 1200 1500psi on catalyst BPO Close hydraulic valve E Close resin dump valve C Open hydraulic valve E to build pressure on Resin 2000 2500psi Open material supply lever B on mix manifold Reverse tip on the spray gun Press the gun trigger button until material is clear of solvent Load complete Enable Ratio Assurance Monitor Alarms 1 Close solvent valve A on mix manifold 2 ...

Page 10: ...cer pres sure manifold 6 Fill tanks with resin J catalyst H and solvent G 7 Start the unit see Setup Startup in Operation man ual 333388 8 Verify tip and guard installation and check gun placement See Operation manual 333388 for more information 9 Open hydraulic valve E slowly to build 1200 1500psi on catalyst BPO 10 Close hydraulic valve E NOTICE Always rinse any spilled BPO Benox off unit with s...

Page 11: ...e C 12 Open hydraulic valve E to build pressure on Resin 2000 2500psi 13 Open material supply lever B on mix manifold 14 Reverse tip on the spray gun a Engage the trigger lock b Rotate tip to the spray position c Disengage the trigger lock ti26701a ...

Page 12: ...Operation 12 3A3111 A 15 Press the gun trigger button until material is clear of solvent 16 Startup is complete 17 Enable Ratio Assurance Monitor Alarms See MMA Smart Control Operation page 16 ...

Page 13: ...l pressure is gone below 500 psi Close material supply lever B on mix manifold Check to see that you have the solvent pump on Open solvent valve A on mix manifold Press the gun trigger button until material is flushed and solvent is clear Flushing is complete 1 Close hydraulic valve E 2 Reverse tip on the spray gun a Engage the trigger lock b Rotate tip to the clean position ti26702a ti26791a ...

Page 14: ...pressure is gone below 500 psi 4 Close material supply lever B on mix manifold 5 Check to see that you have the solvent pump on 6 Open solvent valve A on mix manifold 7 Press the gun trigger button until material is flushed and solvent is clear 8 Flushing of catalyzed material is complete ti26789a ...

Page 15: ... and start pump 6 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dis penses 7 Remove gun from hose See gun manual to further clean gun 8 Follow Pressure Relief Procedure page 8 and Remove fluid filter and soak in solvent Replace fil ter cap 9 Open dump valves on resin and Catalyst BPO C D 10 Vent the resin and Catalyst BPO pressure pots 11 Vent the...

Page 16: ...MMA Smart Control Operation 16 3A3111 A MMA Smart Control Operation Menu Tree MMA EPOXY SOFTWARE SCREENS ti26784a ...

Page 17: ...the title above each pump MMA 98 2 shows titles MMA A and BPO The 1 1 2 1 3 1 and 4 1 epoxies show titles RESIN A and HARDENER B Ref Description 1 When the GUN SHUTOFF is enabled the guns do not fire or shut off when the pressure drops below the MIN PSI VALUE set by the user or if the pres sure differential is outside MAX Δ PSI value set by the user 2 When the ALARM BEEP is enabled a beep occurs o...

Page 18: ...1 A 1 Use to select Ratio Assurance 2 Press to open Flush Timer Menu 3 Set Flush Timer parameters 2 3 ti26785a 1 Ref Description 1 Open Flush Timer Menu 2 ENABLE or DISABLE alarm notification 3 Number of minutes before alarm is displayed ...

Page 19: ...r 1 4 20 x 5 16 2 2 262808 KIT valve relief 2 3 112309 NUT hex jam 2 4 16E334 HANDLE manifold 2 5 TBD Endisys HANDLE grip 1 6 248875 VALVE ball with lever 1 7 501684 VALVE check 1 8 215619 VALVE check 1 9 215618 VALVE check 2 10 TBD Endisys O ring 1 11 TBD Endisys INJECTOR fluid 1 12 NA BODY manifold Not sold sepa rately 13 17H095 MIX MANIFOLD complete 1 Ref Part Description Qty ...

Page 20: ...9a Ref Part Description Qty 1 16N776 KIT upper link slave 1 2 16N775 KIT lower link slave 1 3 119999 BOLT shoulder 2 4 116969 NUT lock 1 5 7486 05 WASHER flat standard 10 1 6 7486 03 WASHER flat fender 1 4 1 7 24M092 PIN quick release 1 5 x 0 25 1 8 111040 NUT lock nylock 5 16 1 9 120476 BOLT shoulder 5 16 1 10 16P125 HARNESS slave linkage assembly 1 Ref Part Description Qty ...

Page 21: ...threads Torque to 240 in lb 27 1 N m Torque to 225 275 in lb 25 4 31 1 N m Loop large end of lanyard over gauge prior to assembling gauge Attach small end of lanyard to split ring on pin Note orientation of u cup Torque to 30 50 in lb 3 4 5 6 N m Clean cylinder inner diameter with soft cloth or equivalent prior to assembly Hand tighten cylinder 918 and bottom out to housing 901 Back off cylinder 9...

Page 22: ... off also includes 903a 903b and 903c 1 903a 224807 BASE valve 1 903b 15C780 HANDLE 1 903c 15C972 PIN spring 1 904 17H096 KIT repair drain valve 1 907 113641 GAUGE pressure fluid 1 908 123595 PIN quick release 1 909 124193 CABLE lanyard 5 inch 1 910 16N964 ROD piston slave pump also includes 919 920 and tool 16D007 1 911 123636 SPRING transfer housing 1 912 16K928 VALVE poppet 1 913 123934 O RING ...

Page 23: ...scription Qty 1 17H096 KIT repair drain valve 1 2 TBD HOSE 1 3 17H093 KIT repair pump slave complete 1 4 16N617 KIT repair catalyst yoke 1 5 113641 GAUGE pressure fluid 1 6 16G410 MANIFOLD pressure transducer 1 7 TBD HOSE 1 8 15F782 HARNESS transducer 1 Ref Part Description Qty ...

Page 24: ...Subassembly Items 24 3A3111 A Subassembly Items Ref Part Description Qty 1 236155 TANK low pressure 1 2 16M652 TANK solvent assembly 1 3 241705 GUN spray 1 ...

Page 25: ...Notes 3A3111 A 25 Notes ...

Page 26: ... distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of ...

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