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Troubleshooting 

8

312782J

Troubleshooting

Before servicing this equipment always make sure to 

relieve the pressure

.

NOTE:

 Check all possible causes and solutions before 

disassembling.

Repair

NOTE:

 See the Dosing Pumps manual (332339) for 

disassembly instructions on PD2K system.

Disassembly

1.

Relieve the pressure.

2.

Flush the valve with a compatible solvent.

3.

Relieve the pressure after flushing and disconnect 
the fluid and air hoses.

4.

Unscrew the cap (C) to remove spring pressure on 
the valve.

NOTE: 

Another method of removing spring pres-

sure is by applying air to the ON port, to lift the valve 
needle off the seat.

5.

Unscrew the dispense valve from the adapter (A). 
Inspect the needle ball (B). Also inspect the seat (S) 
in the adapter for damage. The seat is reversible. 
See F

IG

. 4.

NOTE:

 See Fluid Mix Manifold Manual 312781 for seat 

replacement instructions and part numbers.

Problem

Cause

Solution

Valve will not close.

Fluid needle binding.

Clean, repair.

Piston o-rings binding.

Repair.

Obstructed or worn needle or seat.

Clean or replace.

Valve will not open.

Fluid needle binding.

Clean or repair.

Piston o-rings binding.

Repair.

No trigger or actuator pressure.

Check, clean all lines.

Worn or dry piston o-rings.

Replace.

Valve will not dispense.

Fluid supply source is not operating.

Check on fluid supply source.

Fluid line clogged.

Clear.

Fluid valve closed.

Open.

Clogged orifice or needle seat.

Clean. 

F

IG

. 4. Valve Adapter and Seat

TI12822A

A

B

S

C

ON Port

Summary of Contents for 15X303

Page 1: ...sure Part No 26A313 High Pressure Dump Valve for Acid Catalyzed Materials 3000 psi 21 MPa 207 bar Maximum Fluid Woriking Pressure 100 psi 0 7 MPa 7 bar Maximum Air Working Pressure Part No 15X304 Low...

Page 2: ...anuals See the following manuals for additional information on the dispense valves Manual Description 312775 ProMix 2KS Manual System Installation 312776 ProMix 2KS Manual System Operation 312777 ProM...

Page 3: ...f the dispense valve A fluid regulator enables you to control fluid pressure more accurately than by regulating air pressure to the pump Install a fluid filter to remove particles and sediment which m...

Page 4: ...o close 5 32 in 4 mm OD air tube fitting to open 5 32 in 4 mm OD air tube fitting to open Vent port Optional air open port Valve position sight port Seal weep port and Lubrication Cup connection TI311...

Page 5: ...Valve MB Component B Meter DVB Component B Dose Valve MS Solvent Meter SPV Solvent Purge Valve APV Air Purge Valve ASL Component A Supply Line BSL Component B Supply Line APL Air Purge Line SPL Solven...

Page 6: ...UBE A B A B A B A B A A DOSE A VALVE CLOSE OPEN 5 32TUBE DOSE B VALVE CLOSE OPEN 5 32TUBE 3 WAY SOLENOID 12VDC GFB 1 VALVE OPTIONAL 5 32TUBE A COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 C...

Page 7: ...2562 for operating instructions Maintenance Clean the Dispense Valve Daily An important part of the care and maintenance of your automatic dispense valve is proper flushing Flush the valve daily with...

Page 8: ...nscrew the dispense valve from the adapter A Inspect the needle ball B Also inspect the seat S in the adapter for damage The seat is reversible See FIG 4 NOTE See Fluid Mix Manifold Manual 312781 for...

Page 9: ...9 2 Slide the needle 22 into the fluid body 3 from the top down through the packing 19 bearing 5 and u cup 4 3 Apply thread sealant and screw the needle ball assembly 23 onto the needle 22 4 Apply thr...

Page 10: ...G needle 1 6 BODY air 1 7 O RING shaft piston buna N 1 8 O RING body piston buna N 1 9 15T413 PISTON 1 11 CAP valve 1 12 17B769 SPRING compression Model 15X303 1 15T454 SPRING compression Model 26A355...

Page 11: ...t one tube to fluid body 3 to lubricate seal 4 See the ProMix PD2K Installation manual for instructions TI11582A 19 9 17 12 6 5 7 13 3 8 14 4 11 15 15 22 23 20 TI29428A 28 27 Ref No Part No Descriptio...

Page 12: ...or adapter ti30188a 19 9 17 12 6 5 7 13 3 8 14 4 11 16 15 22 23 20 TI29428A 28 27 Ref No Part No Description Qty 3 BODY fluid 1 4 SEAL u cup spring applied uhmwpe 1 5 BEARING needle 1 6 BODY air 1 7...

Page 13: ...Ref No Part No Description Qty 3 BODY fluid 1 4 SEAL u cup spring applied uhmwpe 1 5 BEARING needle 1 6 BODY air 1 7 O RING shaft piston buna N 1 8 O RING body piston buna N 1 9 180538 PISTON 1 10 15T...

Page 14: ...X303 3000 psi 21 MPa 207 bar Model 26A355 3000 psi 21 MPa 207 bar Model 24T785 3000 psi 21 MPa 207 bar Model 26A313 3000 psi 21 MPa 207 bar Model 15X304 300 psi 2 1 MPa 21 bar Wetted Parts 303 SST 17...

Page 15: ...Technical Data 312782J 15...

Page 16: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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