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Installation

309200D

3

Installation

Installing Level Indicator (F

IG

. 1 and F

IG

. 2)

1.

Shut down the system and

Relieve Pressure

by

following the Pressure Relief Instructions provided
in the Pump Module Manual provided with your
system.

2.

Remove the six screws (C) holding the pump
module and reservoir cover to the reservoir.
Disconnect the vent hose (B).

3.

Remove pump module and reservoir cover from the
assembly (also remove follow plate if so equipped).

4.

Using the descriptions provided on the cover of this
instruction manual, determine the correct lanyard
length to use for your pump module. Remove and
discard the lanyard you are not using.

5.

Remove and discard the Remove the 3/4” plug (A),
from the reservoir cover. Slide the level indicator
metal plate and lanyard through the hole. Hand
tighten the Level Indicator to the fitting.

6.

Slide the follow plate on pump tube. Attach metal
clip (D) to follow plate using screw (E) (Part No.
112948).

7.

Insert follow plate into reservoir. Reassemble
reservoir cover and pump module using screws (C).

Make sure cable is vertical.

The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of serious injury
from pressurized fluid, accidental spray, or splashing
fluid, follow the

pressure relief procedure

included in

the

Pump Module Manual

provided with your system

whenever you service the equipment.

CAUTION

The Level Indicator is not designed to be operated in
a caustic environment.

If retrofitting the lubrication system, prior to begin-
ning installation, verify you have a reservoir cover
(part no. 196804) that has a 3/4” npt fitting and a
follow plate.

F

IG

. 1

C

A

B

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CAUTION

Step 4: Use of a thread sealant is

not

recommended.

If your procedure requires a thread sealant, be sure to
use a sealant that is compatible with plastic pipe to
prevent cracking or discoloration of the Level
Indicator.

NOTICE

Failure to use the correct lanyard length on the level
indicator could result in inaccurate level indication
and low level shutdown.

F

IG

. 2

E

D

ti11447a

Summary of Contents for 116123

Page 1: ...p Module 241571 Part No 243191 Follow Plate for 5 1 Dyna Star Pump Module 243159 Part No 247700 Follow Plate for 10 1 Dyna Star Pump Module 247444 247574 247706 247707 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions NOTICE Refer to description below to determine which lanyard length to use for your pump module Remove and discard the lanyard l...

Page 2: ... Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All ...

Page 3: ...g screw E Part No 112948 7 Insert follow plate into reservoir Reassemble reservoir cover and pump module using screws C Make sure cable is vertical The equipment stays pressurized until pressure is manually relieved To reduce the risk of serious injury from pressurized fluid accidental spray or splashing fluid follow the pressure relief procedure included in the Pump Module Manual provided with yo...

Page 4: ...nd can be used as a switching device for activating an external alarm or light The alarm or light indicate a full or low level situation 1 Connect red set of wires to the LOW level indicator device 2 Connect black set of wires to the FULL level indicator device Before you install or remove the Pump Level Reservoir Indicator disconnect and isolate all power supplies CAUTION To avoid premature switc...

Page 5: ...illed Low Level Mark rod is visible at this mark and indicates that the main lubrication supply container is low and needs to be refilled Remote Full Level Indicator Light when lit indicates the main lubrication supply container is full No additional lubricant needs to be added Remote Low Level Indicator Light when lit indicates the main lubrication supply container is low and needs to be refilled...

Page 6: ...ABLE linkage lanyard use with 60 reservoir 1 3b 116123 CABLE linkage lanyard use with 90 reservoir 1 4 116124 RING split 1 6 196894 SPRING support 1 7 244024 ROD assembly 9 116119 CLIP retaining 1 10 244025 CAP assembly 1 20 112948 SCREW phillips pan DH 10 32X1 2 1 20 3b 3a 20 4 6 7 9 10 ti11449a ...

Page 7: ... Dyna Star Pump Module Follow Plate Ref No Part No Description Qty 1 103833 SCREW mach crbh 8 2 195033 WIPER 1 3 241637 PLATE wiper 1 4 241638 RING wiper 2 1 3 2 4 Ref No Part No Description Qty 1 103833 SCREW mach crbh 8 2 195033 WIPER 1 3 242062 PLATE wiper 1 4 241638 RING wiper 1 1 2 3 4 ...

Page 8: ...ription Qty 1 103833 SCREW mach crbh 22 2 121327 GASKET cylinder 1 3 121328 O RING 251 1 4 121329 O RING 345 1 5 15R717 FLANGE follow plate 1 6 15R719 CYLINDER follow plate upper 1 7 15R721 PLATE follow 1 8 195033 WIPER 1 9 241638 RING wiper 1 10 247708 PLATE weldment 1 6 5 4 3 2 10 7 8 9 1 ...

Page 9: ...s upon low level High level sensor switch Normally open sensor switch closes upon full level Operating temperature range 50 F to 150 F 45 C 65 C Electrical Ratings Switching Power 10 Watt Max Switching Current 0 4A Max Switching Voltage 170 VDC Max Contact Resistance 0 150 Initial Ohms Max 5 5 in 13 97 m ti11450a 1 71 in 4 34 cm ...

Page 10: ...on of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligat...

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