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Operation 

8

308950C

Operation

1.

Connect power to Lubrication Controller

2.

See Setup on page 7 for Lubrication Controller pro-
gramming.

3.

Open air supply to air solenoid valve.

4.

Activate power to Lubrication Controller to initiate 
Pump On cycle. Ensure that PUMP ON light and 
POWER light are on and the pump is operational.

5.

Ensure that POWER light and TIMER light are on 
after Pump On cycle is complete.

Lubrication Controller will automatically activate the 
system at programmed intervals.

6.

Power will be removed from properly wired system 
upon turning off ignition key.

7.

To disable automatic lube system, turn off air supply 
to solenoid and/or pump.

Alarm Codes

The Lubrication Controller self diagnoses when it is powered up, and alarm codes are shown in the display during 
fault conditions. These alarm codes are explained in the table below.

NOTE: for automatic lube system troubleshooting, see manual 309015.

AUTOMATIC SYSTEM ACTIVATION

Do not connect power to timer if the pump power 
supply is on, unless activation of the automatic lubri-
cation system is intended. This device is an auto-
matic timing device that activates the output circuit 
(air solenoid valve) upon power connection or upon 
exit of the programming function. Ignoring this warn-
ing could lead to serious injury including fluid injec-
tion and amputation due to activation of connected 
system components.

Alarm Code

Description

Corrective Action

A01

No parameters set.

Set the parameters of the system. See Setup 
on page 7.

A02

Level of lubricant is low in the supply container.

Lubrication Controller will not function until the 
fluid reservoir is filled.

Add lubricant to the supply container. 

NOTE: This alarm requires that your system 
has a low–level switch installed.

A04

(PSI mode only)

The system pressure was already high before 
the start of the cycle.

Check pressure switch and replace if neces-
sary.

Check to see if system vents properly.

A05

(PSI mode only)

PSI mode: The system did not achieve pressure 
during the specified cycle times.

1. Pump On setting for system is too short. 

2. Out of lubricant.

3. Broken supply line.

4. Injector malfunction.

5. Pump malfunction.

6. Vent valve malfunction.

Check for and correct lubricant leakage from 
any loose fittings or from the pump.

Adjust setting as appropriate. See Time Menu 
on page 7.

Fill reservoir.

Fix or replace.

Replace.

Refer to Pump Manual 308883.

Fix or replace.

Summary of Contents for 115123

Page 1: ...arameters are electronically stored in a System Set Up Menu and a Time Menu see page 7 which eliminates the need to set dip switches or jumpers Table of Contents Warnings 2 Installation 4 Setup 6 Operation 8 Alarm Codes 8 Troubleshooting 9 Accessories and Kits 9 Technical Data 10 Dimensions 10 Mounting Hole Layout 10 Graco Standard Warranty 12 Graco Information 12 Important Safety Instructions Rea...

Page 2: ...over Do not touch electrical components inside the Lubrication Controller you could get an electric shock or damage the circuits This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Use only genuine ...

Page 3: ...egulator B3 Lubricator C Air solenoid valve D Pump module E Ignition switch G High pressure lubricant supply lines H Injector banks J Lubrication controller FIG 1 Typical Installation _____________________________________________________________________ A B1 B2 B3 C D G H H J 8853A E Low Reservoir Level Switch User Provided Pressure Switch For System Control Remote Alarm Device Light or Horn User ...

Page 4: ...eopening of the switch will resume Lubrication Controller function from the point at which operation was suspended 8 Connect the power leads from an isolated power supply Connect terminal 3 to the negative lead ground and connect terminal 2 to the positive lead 9 Replace the Lubrication Controller cover CAUTION This Lubrication Controller is not designed to be operated in a caustic environment CAU...

Page 5: ...0 volt power is not supported at this time 8855A 8854A See diagram below for terminal identification Optional circuit if using remote alarm Ignition Switch 24V Battery External Alarm 24V 1 Amp Max 24V Air Solenoid Black indicates not used Optional Devices Normally Open Pressure Switch Normally Open Fluid Level Switch Suspend Timer Device Ignition Switch Open Circuit Timer Functions Closed Circuit ...

Page 6: ...e Lubrication Controller is in Timer mode UP button For toggling between options in the System Set Up Menu Press this button and the DOWN button at the same time to enter the System Set Up Menu TIME button For advancing to the next option in the Time Menu DOWN button For adjusting settings in the Time Menu Press this button and the UP button at the same time to enter the System Set Up Menu POWER l...

Page 7: ... power connection or upon exit of the programming function Ignoring this warn ing could lead to serious injury including fluid injec tion and amputation due to activation of connected system components Parameter Description Screen Display Operation Lubrication system type Pressure switch controlled on single line systems Press the UP button to toggle between the two options No pressure switch cont...

Page 8: ...n auto matic timing device that activates the output circuit air solenoid valve upon power connection or upon exit of the programming function Ignoring this warn ing could lead to serious injury including fluid injec tion and amputation due to activation of connected system components Alarm Code Description Corrective Action A01 No parameters set Set the parameters of the system See Setup on page ...

Page 9: ... No power supplied to solenoid Solenoid faulty Timer faulty Low Level alarm Power light off timer is not receiving power Verify connections and verify power supply Power light on verify solenoid connections Replace solenoid Replace timer Refill reservoir Pressure switch fails to shut down system2 Pressure switch incorrectly wired Pressure switch faulty Timer faulty Verify proper connections Replac...

Page 10: ...n level optional Normally open level switch closes upon low level Outputs Air solenoid valve pump control 24V D C Alarm switch normally open optional Voltage free contact 250V maximum 1 amp Protection grade IP55 Nema 12 Operating temperature range 13 F to 131 F 25 C to 55 C 8852A 8852A 5 2 in 132 mm 5 2 in 132 mm 2 4 in 60 mm 8857A Drill four 0 14 in 3 5 mm holes 3 74 in 95 mm 3 74 in 95 mm ...

Page 11: ...Technical Data 308950C 11 ...

Page 12: ...anship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as se...

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