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Installation 

6

312349G

Installation

Read instruction manual 312350 

BEFORE

 installing this 

product.

Grounding 

(for non-mobile installation)

(See F

IG

. 3 below)

1.

Loosen grounding lug locknut (A) and washer (B). 

2.

Insert one end of a 12 gage (1.5 mm

2

) minimum 

ground wire (C) into slot in lug (D). Tighten locknut 
securely.

3.

Connect other end of wire to true earth ground. To 
order a ground wire and clamp, order part number 
222011.

F

IG

. 3

Pump Module

(See F

IG

. 4, page 8)

Mount Reservoir (P) on sturdy, flat surface with 6 (six), 
3/8-inch diameter bolts. Note location of Fill Port (K), 
Hydraulic Lines (A) and Lubricant Outlet Connection (C) 
for easy access once installed.

1.

Install Ball Valve (AA) (user provided) in the 3/8-inch 
High Pressure Hydraulic Line (X).

2.

Connect the 3/8-inch High Pressure Hydraulic Line 
(X) to the High Pressure Hydraulic Connection 
swivel (Y).

3.

Connect the 3/4-inch Hydraulic Tank Line (T) to the 
Tank Hydraulic Connection swivel (Z).

4.

Connect the 24 VDC timer controlled signal to the 
3-way Solenoid Valve (F).

5.

Connect High Pressure Lubricant Supply Line (G) to 
the Lubricant Output Connection (C) for Single Line 
Parallel Systems or to Pressure Relief Kit Output 
Connection for Single Line, Series 
Progressive-based Systems.

6.

Ground system (see 

GROUNDING

). Mount 

Reservoir (P) to grounded chassis member.

Vent Valve Kit for Custom Tank Installation

(Unless otherwise indicated, see F

IG

. 5 and F

IG

. 6, page 

9)

1.

Weld the bracket (F

IG

. 7, page 10) in place per 

recommended configuration for mounting the vent 
valve. Paint the bracket if desired.

2.

Connect the Hydraulic Control Line (A) to control 
module Vent Valve Hydraulic Control (J).

3.

Connect Pump Output Connection line (C) to Pump 
outlet.

4.

Connect the High Pressure Lubricant Supply Line 
(G, F

IG

. 4, page 8) feeding the injector system to the 

Lubricant Output (E).

5.

Connect the Vent Line (F) to Custom Tank (user 
provided).

Be sure unit is securely mounted 

before 

operation.

Do not lift pressurized equipment.

The hydraulic system must be depressurized before con-
necting High Pressure Hydraulic Lines (A).

Be sure Breather (M) is not plugged before filling Reser-
voir (P).

A

C

B

D

ti0720

CAUTION

The hydraulic supply must be 10

µ

 filtered or better and sup-

ply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi - 3500 psi (21 
bar - 241 bar (2.1 MPa - 24 MPa).

Summary of Contents for 10:1 Dyna-Star 247444

Page 1: ...ar Maximum Hydraulic Fluid Inlet Pressure 350 psi 2 4 MPa 24 1 bar Maximum Regulated Hydraulic Fluid Pressure Single Line Series Progressive Lubrication Systems 247706 247707 Pump Module 247705 Hydrau...

Page 2: ...er the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Page 3: ...RD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely TOXIC FLUI...

Page 4: ...brication Systems provide lubricant flow and pressure to operate a single line series progressive automatic lubrication system The module requires a hydraulic power supply and a timed signal from a lu...

Page 5: ...ulic Control J fitting and replace with Plug R FIG 6 page 9 3 Install Hydraulic Control Module on Reservoir P 4 Connect Tank Line G to Pump D 5 Connect Pump High Pressure Hydraulic Line H to Pump D 6...

Page 6: ...Lubricant Supply Line G to the Lubricant Output Connection C for Single Line Parallel Systems or to Pressure Relief Kit Output Connection for Single Line Series Progressive based Systems 6 Ground sys...

Page 7: ...nnect the 3 way Solenoid Valve P to the timer Hydraulic Control Module 247705 For Single line Progressive Automatic Lubrication Systems with refinery reservoir installation Unless otherwise indicated...

Page 8: ...port L Overflow port M Breather N Flow control valve FCV P Reservoir R Ground wire for non mobile installation S Pressure reducing valve PRV T Hydraulic tank line U Vent valve V Vent line W Follower p...

Page 9: ...h pressure hydraulic line J Vent valve hydraulic control K Hydraulic tank connection L High pressure hydraulic connection M Pressure reducing valve N Flow control valve P 3 way solenoid valve Q Regula...

Page 10: ...0 312349G Custom Tank Installation FIG 7 Vent return port 1 2 inch npt f Vent valve bracket weld locations Pump mounting 343 or 5 16 18 4x Control module 343 or 5 16 18 2x 18 0 Max 5 0 5 0 6 875 3 536...

Page 11: ...relieving pressure 4 Open ball valve 5d page 16 in Pressure Relief Kit 247902 Start up For these instructions see FIG 4 page 8 Prime Vent Line Models 247444 247574 The first time the reservoir is fil...

Page 12: ...rication System Design Guidelines Manual 309015 for instructions on priming remaining system lubricant lines and further operating instructions COMPONENT RUPTURE HAZARD The maximum working pressure of...

Page 13: ...ly branch line Tighten connections and or replace line s Injector failure Repair or replace injector Pressure in tank line too high due to restrictions in tank line or plumbing too small Remove tank l...

Page 14: ...Parts Drawing 14 312349G Parts Drawing See Parts List page 17 Pump hydraulic outlet Pump lubricant outlet Pump hydraulic inlet 1a or 1b 3j 3l 3k 3i 3d 3a 3g 3c 3f 3h 3e ti10644a...

Page 15: ...4n 4j 4b 4h 4f 4g 4r 4p 4k 2h 2n 2g 2b 2p 2e 2c 2i 2k 2d 2j 2a 2f 2m 3a 3b 2q 4a 4h Torque 40 43 ft lbs 54 58 Nm 4c 4e Torque 15 20 ft lbs 20 27 Nm 4d Torque 20 25 ft lbs 27 34 Nm 4f Torque 68 75 ft...

Page 16: ...Parts Drawing 16 312349G Parts Drawing Pressure Relief Kit 5 247902 for models 247706 and 247707 only See Parts List page 17 5g 5f 5e 5d 5j 5c 5h 5b 5a ti11458a...

Page 17: ...BRACKET vent valve 1 2m 194995 HOSE vent 1 2 in 1 2n 238370 HOSE 2 2p 242063 VALVE vent 1 2q 156684 UNION adapter 1 3 247575 KIT reservoir 60 grease models 247574 247706 page 14 1 241486 KIT reservoi...

Page 18: ...Models 247706 247707 2500 to 4500 psi 17 0 to 31 0 MPa 170 to 310 bar Reservoir overflow port size 1 2 inch npt FIG 4 L page 8 Reservoir fill port size 1 2 inch npt FIG 4 K page 8 Hydraulic inlet port...

Page 19: ...ch nps swivel Hydraulic high pressure inlet 3 8 inch nps swivel Hydraulic tank 3 4 inch nps swivel ti10646a Model 247574 Model 247444 Fill port 1 2 inch npt 6 7 16 inch holes 13 7 8 inch bolt circle O...

Page 20: ...essure inlet 3 8 inch nps swivel Hydraulic tank 3 4 inch nps swivel Model 247706 Model 247707 Fill port 1 2 inch npt 6 7 16 inch holes 13 7 8 inch bolt circle Overflow port 1 2 inch npt Lubricant outl...

Page 21: ...Dimensions 312349G 21 Notes...

Page 22: ...t forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or...

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