GORMAN-RUPP SUPER T SERIES Installation, Operation And Maintenance Manual Download Page 12

OM--01970

T SERIES

PAGE B -- 6

INSTALLATION

tion when removing the plug to prevent

injury to personnel from hot liquid.

AUTOMATIC AIR RELEASE VALVE

When properly installed and correctly adjusted to
the specific hydraulic operating conditions of the
application, the Gorman-Rupp Automatic Air Re-
lease Valve will permit air to escape through the by-
pass line, and then close automatically when the
pump is fully primed and pumping at full capacity.

Theory of Operation

Figures 3 and 4 show a cross-sectional view of the
Automatic Air Release Valve, and a corresponding
description of operation.

Figure 3. Valve in Open Position

During the priming cycle, air from the pump casing
flows through the bypass line, and passes through
the Air Release Valve to the wet well (Figure 3).

Figure 4. Valve in Closed Position

When the pump is fully primed, pressure resulting
from flow against the valve diaphragm com-

presses the spring and closes the valve (Figure 4).
The valve will remain closed, reducing the bypass
of liquid to 1 to 5 gallons (3.8 to 19 liters) per min-
ute, until the pump loses its prime or stops.

Some leakage (1 to 5 gallons [3.8 to 19

liters] per minute) will occur when the

valve is fully closed. Be sure the bypass

line is directed back to the wet well or

tank to prevent hazardous spills.

When the pump shuts down, the spring returns the
diaphragm to its original position. Any solids that
may have accumulated in the diaphragm chamber
settle to the bottom and are flushed out during the
next priming cycle.

NOTE

The valve will remain open if the pump does not
reach its designed capacity or head. Valve closing
pressure is dependent upon the discharge head of
the pump at full capacity. The range of the valve
closing pressure is established by the tension rate
of the spring as ordered from the factory. Valve clos-
ing pressure can be further adjusted to the exact
system requirements by moving the spring retain-
ing pin up or down the plunger rod to increase or
decrease tension on the spring. Contact your Gor-
man-Rupp distributor or the Gorman-Rupp Com-
pany for information about an Automatic Air Re-
lease Valve for your specific application.

Air Release Valve Installation

The Automatic Air Release Valve must be inde-
pendently mounted in a horizontal position and
connected to the discharge line of the self-priming
centrifugal pump (see Figure 5).

NOTE

If the Air Release Valve is to be installed on a

staged

pump application, contact the factory for specific
installation instructions.

Summary of Contents for SUPER T SERIES

Page 1: ...GORMAN RUPP COMPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH...

Page 2: ...Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Theory of Operation PAGE B 6 Air...

Page 3: ...ve Removal PAGE E 6 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation...

Page 4: ...rmation or technical assistance on the power source contact the power source manufacturer s local dealer or representative The following are used to alert maintenance personnel to procedures which req...

Page 5: ...s 5 Close the suction and discharge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle mild industrial corrosives residues and slur ries containing large en...

Page 6: ...SAFETY Use lifting and moving equipment in good repair and with adequate capacity to prevent injuries to personnel or dam age to equipment Suction and dis charge hoses and piping must be re moved fro...

Page 7: ...here the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied...

Page 8: ...ct your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Lifting Use lifting...

Page 9: ...ets will be created Fittings Suction lines should be the same size as the pump inlet If reducers are used in suction lines they should be the eccentric type and should be in stalled with the flat part...

Page 10: ...bmergence required may be reduced by installing a standard pipe increaser fitting at the end of the suction line The larger opening size will reduce the inlet velocity Calculate the required submergen...

Page 11: ...sassembly and maintenance In high discharge head applications more than 30 feet an excessive amount of liquid may be by passed and forced back to the wet well under the full working pressure of the pu...

Page 12: ...nute will occur when the valve is fully closed Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills When the pump shuts down the spring returns the diaphragm to...

Page 13: ...ble NOTE It is recommended that each Air Release Valve be fitted with an independent bleeder line directed back to the wet well However if multiple Air Re lease Valves are installed in a system the bl...

Page 14: ...all points see Figure 6A Figure 6A Aligning Spider Type Couplings Figure 6B Aligning Non Spider Type Couplings Align non spider type couplings by using a feeler gauge or taper gauge between the coupl...

Page 15: ...cturer s instructions If the belts are too loose they will slip if the belts are too tight there will be excessive power loss and possible bearing failure Select pulleys that will match the proper spe...

Page 16: ...for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evapo rated Once the pump casing has been filled the pump will prime and reprime...

Page 17: ...eriods of time If operated against a closed discharge throttling valve pump components will deteriorate and the liquid could come to a boil build pressure and cause the pump casing to rupture or explo...

Page 18: ...s can be transmitted to the pump and piping system Close all connecting valves slowly On engine driven pumps reduce the throttle speed slowly and allow the engine to idle briefly be fore stopping If t...

Page 19: ...o operate properly Make certain that the bearing lubricant is of the proper viscosity and at the cor rect level see LUBRICATION in MAINTENANCE AND REPAIR Bearing overheating can also be caused by shaf...

Page 20: ...discharge valves 6 Vent the pump slowly and cautiously 7 Drain the pump TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY PUMP FAILS TO PRIME Not enough liquid in casing Suction check valve contami nated or...

Page 21: ...ct submergence as needed Replace worn or damaged parts Check that impeller is properly centered and rotates freely Free impeller of debris Check driver output check belts or couplings for slippage Ins...

Page 22: ...y to provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule will help assure trouble free p...

Page 23: ...mpeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr s L...

Page 24: ...with minimum suction lift Since pump installations are seldom identical your performance may be dif ference due to such factors as viscosity specific gravity elevation temperature and impeller trim I...

Page 25: ...OM 01970 T SERIES MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING Figure 1 Pump Model T4B60 B...

Page 26: ...6411 062 1 32 CHECK VALVE PIN 11557 17010 1 33 PIPE PLUG P04 15079 1 34 CLAMP BAR 38111 004 11010 1 35 MACHINE BOLT A1014 15991 2 36 CLAMP BAR SCREW 31912 009 15000 1 37 FILL COVER ASSY 42111 344 1 38...

Page 27: ...OM 01970 T SERIES MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING Figure 2 44163 067 Repair Rotating Assembly...

Page 28: ...WASHER 10278 15030 1 30 SEAL PLATE O RING 25154 273 1 31 ROT ASSY O RING S1674 1 32 SHIPPING PLUG 11495B 15079 1 33 SHIPPING PLUG 11495B 15079 1 34 ROT ASSY ADJ SHIM SET 13130 17040 4 NOT SHOWN ROTATI...

Page 29: ...wer source and take precautions to ensure that it will remain inoperative Close all valves in the suction and discharge lines For power source disassembly and repair consult the literature supplied wi...

Page 30: ...e a long piece of heavy bar stock to pry against the arm of the lathe dog in a counterclock wise direction when facing the drive end of the shaft Use caution not to damage the shaft or key way When th...

Page 31: ...shaft and bearings only when there is evidence of wear or damage Shaft and bearing disassembly in the field is not recommended These operations should be performed only in a properly equipped shop by...

Page 32: ...igure 2 Press the oil seal into the housing until the face is just flush with the machined surface on the hous ing To prevent damage during removal from the shaft it is recommended that bearings be cl...

Page 33: ...t keyway Lubricate the bearing housing as indicated in LU BRICATION Seal Installation Figures 2 5 6 and 7 Most cleaning solvents are toxic and flammable Use them only in a well ven tilated area free f...

Page 34: ...ches long 32 mm x 38 mm x 51 mm Slide the tube over the shaft threads then slide the O ring off the tube and onto the shaft Remove the tube and continue to slide the O ring down the shaft until it sea...

Page 35: ...uld be installed any time the old seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture failure Handle...

Page 36: ...sured by reaching through the priming port with a feeler gauge NOTE Proceed with Rotating Assembly Installation be fore installing the impeller capscrew and washer 28 and 29 The rotating assembly must...

Page 37: ...h the back cover Slide the back cover as sembly into the pump casing Be sure the wear plate does not bind against the impeller NOTE To ease future disassembly apply a film of grease or Never Seez on t...

Page 38: ...ctory Check the oil level regu larly through the sight gauge 20 and maintain it at the middle of the gauge When lubrication is re quired add SAE No 30 non detergentoil through the hole for the air ven...

Page 39: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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