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GORMAN-RUPP 13D1-(19) PPO, Installation, Operation And Maintenance Manual

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GORMAN-RUPP 13D1-(19) PPO Installation, Operation And Maintenance Manual Download Page 1

OM−05463−OE01

February 4, 2003

THE GORMAN-RUPP COMPANY 

D

 MANSFIELD, OHIO

GORMAN-RUPP OF CANADA LIMITED

 

D

 ST. THOMAS, ONTARIO, CANADA

 

    

Printed in U.S.A.

www.gormanrupp.com

E

Copyright by the Gorman-Rupp Company

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

WITH PARTS LIST

10 SERIES PUMPS

 

MODELS

13D1−19 and

13D1−(19) PPO

Summary of Contents for 13D1-(19) PPO

Page 1: ...MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A www gormanrupp com ECopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PA...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Page 3: ...B 3 Sealing PAGE B 3 Suction Lines In Sumps PAGE B 3 Suction Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 OPERATION SECTION C PAGE C 1 PR...

Page 4: ...mp Casing Removal PAGE E 7 Impeller Removal PAGE E 7 Seal Removal and Disassembly PAGE E 7 Seal Reassembly and Installation PAGE E 7 Impeller Installation And Adjustment PAGE E 9 Pump Casing Installat...

Page 5: ...write The Gorman Rupp Company or Gorman Rupp of Canada Limited P O Box 1217 70 Burwell Road Mansfield Ohio 44901 1217 St Thomas Ontario N5P 3R7 For information or technical assistance on the engine c...

Page 6: ...ent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle dirty water containing specified entrained solids Do not attempt to pump volatile corrosive or flammable liquids wh...

Page 7: ...or less tasteless and odorless Fuel used by internal combustion en gines presents an extreme explosion and fire hazard Make certain that all fuel lines are securely connected and free of leaks Never r...

Page 8: ...upplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the pump performance curve see Sec tion...

Page 9: ...such as suc tion and discharge piping must be removed before attempting to lift The pump assembly can be seriously damaged if the cables or chains used to lift and move the unit are improperly wrapped...

Page 10: ...ets will be created Fittings Suction lines should be the same size as the pump inlet If reducers are used in suction lines they should be the eccentric type and should be in stalled with the flat part...

Page 11: ...minimum submergence vs veloc ity NOTE The pipe submergence required may be reduced by installing a standard pipe increaser fitting at the end of the suction line The larger opening size will reduce th...

Page 12: ...rge head gradually close the discharge throttling valve before stopping the pump Bypass Lines If a system check valve is used due to high dis charge head it may be necessary to vent trapped air from t...

Page 13: ...ing The pump will not prime when dry Extended operation of a dry pump will destroy the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pu...

Page 14: ...ode If overheating occurs stop the pump and allow it to cool before servicing it Refill the pump casing with cool liquid Do not remove plates covers gauges pipe plugs or fittings from an over heated p...

Page 15: ...ation In below freezing conditions drain the pump to prevent damage from freezing Also clean out any solids by flushing with a hose Operate the pump for approximately one minute this will remove any r...

Page 16: ...liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve OM 05463 10 SERIES TROUBLESHOOTING PAGE D 1 TROUBLESHOOTING SECTION D Review...

Page 17: ...clean if neces sary Pump speed too high Check driver output check that sheaves or couplings are correctly sized Suction check valve or foot valve clogged or binding Clean valve Suction lift or dischar...

Page 18: ...ly the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Page 19: ...nstallations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller trim If your pump serial number is followed by...

Page 20: ...10 SERIES OM 05463 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure 1 Pump Model 13D1 19...

Page 21: ...TTON 19 ENGINE 29122 162 1 3 ROLLOVER BASE 41583 315 24150 1 4 RUBBER FOOT MTG KIT 48152 603 1 5 HEX HD CAPSCREW B0504 15991 4 6 FLAT WASHER K05 15991 4 7 RUBBER FOOT S1224 4 8 FLANGED HEX NUT 21765 3...

Page 22: ...10 SERIES OM 05463 MAINTENANCE REPAIR PAGE E 4 SECTION DRAWING Figure 2 13D1 19 Pump Parts Only...

Page 23: ...NUT D08 15991 2 19 HEX HD CAPSCREW B0605 15991 4 20 LOCKWASHER J06 15991 4 21 INTERMEDIATE O RING 25152 248 1 22 WEAR PLATE 2643B 15990 1 23 CASING DRAIN PLUG P06 15079 1 24 LOCKWASHER J04 15991 2 25...

Page 24: ...erature supplied with the engine or contact your local Honda engine representative Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and ta...

Page 25: ...tionary portion of the seal off the shaft as a unit Use a suitably sized dowel to press the stationary element out of the in termediate from the back side NOTE The seal assembly may be removed without...

Page 26: ...O ring 21 lubricate the O ring with water or a very small amount of oil Install the O ring on the intermediate Position the intermediate against the engine bell housing and secure it with hardware 19...

Page 27: ...he pump casing to ease future dis assembly and to reduce rust and scale build up Replace the back cover gasket 33 and slide the back cover assembly 29 into the pump casing Be sure the wear plate does...

Page 28: ...hall repair or replace the defective product or part at its option without charge You must have properly installed maintained and used the product or part claimed to be defective in accordance with th...

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