GORMAN-RUPP PUMPS Super T4A71S-B Installation, Operation And Maintenance Manual Download Page 37

OM-05350

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E - 14

bly into the pump casing using the installation tool.

Be careful

 not to damage the O‐ring.

Install the same thickness of rotating assembly ad­
justing shims (32) as previously removed, and se­
cure the rotating assembly to the pump casing with
the hardware (19 and 20).

To set  the impeller and wear plate clearance, refer
to the 

Back Cover Installation And Adjustment

.

Suction Check Valve Installation

(Figure 1)

Inspect the check valve assembly (28) and replace
it if badly worn.

NOTE

The check valve assembly must be replaced as a
complete unit. Individual parts are not sold sepa­
rately.

Reach through the back cover opening with the
check valve (28) and position the check valve
adaptor in the mounting slot in the suction flange
(26). Align the adaptor with the flange hole and se­
cure the assembly with the check valve pin (29).

NOTE

If the suction or discharge flanges were removed,
replace the respective gaskets, apply `Permatex
Aviation No. 3 Form‐A‐Gasket' or equivalent com­
pound to the  mating surfaces, and secure them to
the pump casing with the attaching   hardware.

Back Cover Installation and Adjustment

(Figure 1 and 8)

If the wear plate (13) was removed for replace­
ment, carefully center it on the back cover and se­
cure it with the hardware (14 and 15). The wear
plate 

must

 be concentric to prevent binding when

the back cover is installed.

Clearance between the impeller and wear plate is
adjusted using four adjusting screws and locking
collars (21 and 22). There are 18 detents on the I.D.
of each locking collar. Indexing the collars one det­
ent on the adjusting screws represents approxi­
mately .005 inch (0,13 mm) of wear plate clear­
ance. The recommended clearance between the

wear plate and the impeller is .010 to .020 inch
(0,25 to 0,50 mm).

Replace the back cover O‐rings (8A and 12A) and
lubricate them with a generous amount of No. 2
grease. Clean any scale or debris from the contact­
ing surfaces in the pump casing that might inter­
fere or prevent a good seal with the back cover.

USE TWO
OPPOSING
BACK COVER NUTS
TO PRESS
BACK COVER
INTO PUMP
CASING

USE TWO REMAINING
ADJUSTING SCREWS AND
LOCKING COLLARS TO
SET FACE CLEARANCE

INDEX COLLARS 3
DETENTS COUNTER‐
CLOCKWISE, THEN
TURN CLOCKWISE
UNTIL SCREW
HOLES ALIGN

Figure 8.  Installing and Adjusting Back Cover

Screw the four adjusting screws (22) into the
tapped holes in the back cover plate until they are

just flush

 with the machined surface on the back

side of the cover plate.

Align the back cover plate over the studs (24) and
slide it into the pump casing. Use two back cover
nuts (23) on diagonally opposing studs to press
the back cover into the pump casing until the wear
plate 

just touches

 the impeller when the shaft is

turned by hand. 

Tighten the back cover nuts

evenly to avoid binding.

With the wear plate just touching the impeller, turn
the two free adjusting screws until they engage the
pump casing. Position the locking collars over the
adjusting screws so the holes in the collars for the
locking screws align approximately with the holes
in the cover plate.

Loosen the back cover nuts used to press the back
cover into the pump casing one full turn.

Pull the collars off the adjusting screws, index them
three detents counterclockwise, and reinstall the
collars on the adjusting screws. Use the collars to

Summary of Contents for Super T4A71S-B

Page 1: ...ly 11 2002 Rev J 06 20 19 GORMAN RUPP PUMPS www grpumps com 2002 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T4A71S B I...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...tion Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT...

Page 4: ...al PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation PAGE E 9...

Page 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Page 6: ...arge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle liquids containing large entrained solids or slurries Do not attempt to pump vola tile corrosive or...

Page 7: ...nent only as high as necessary and keep personnel away from suspended objects Do not attempt to disengage any part of an overheated pump unit Vapor pres sure within the pump casing can eject these par...

Page 8: ...the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied to th...

Page 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Lifting Death...

Page 10: ...gauges are desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation...

Page 11: ...a distance 1 1 2 times the diameter of the suction pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a...

Page 12: ...is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some installations this bypass line may be termina...

Page 13: ...ng the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve will permit air to escape through the bypass...

Page 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Page 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Page 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Page 17: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump ca...

Page 18: ...pressure gauge or by a quieter operation The pump may not prime imme diately because the suction line must first fill with liquid If the pump fails to prime within five minutes stop it and check the s...

Page 19: ...g pressure shown on the pump performance curve Pump Vacuum Check With the pump inoperative install a vacuum gauge in the system using pipe dope on the threads Block the suction line and start the pump...

Page 20: ...res because of heat generated by friction Temperatures up to 160 F 71 C are considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is i...

Page 21: ...r gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Suction check valve or foot valve clogged or binding Clea...

Page 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Page 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Page 24: ...sea level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impell...

Page 25: ...OM 05350 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T4A71S B Including F FM...

Page 26: ...004 11010 1 31 SQUARE HEAD BOLT A1014 15991 2 32 CLAMP BAR SCREW 31912 009 15000 1 33 FILL COVER ASSY 42111 344 1 WARNING PLATE 38816 097 13990 1 DRIVE SCREW BM 04 03 17000 2 COVER GASKET 50G 19210 1...

Page 27: ...OM 05350 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Repair Rotating Assembly...

Page 28: ...RAIN PLUG P04 15079 1 25A SEAL CVTY DRAIN PLUG P04 15079 1 26 SHAFT SLEEVE O RING 25154 022 REF 27 IMP ADJ SHIM SET 37J 17090 REF 28 PIPE PLUG PC20 10009 1 29 O RING 25152 273 1 30 O RING S1674 1 31 S...

Page 29: ...and removing the back cover assembly If major repair is required the piping and or power source must be disconnected The following instructions assume complete disassem bly is required Before attempt...

Page 30: ...ck cover O rings 8A and 12A and replace them if damaged or worn Suction Check Valve Removal Figure 1 If the check valve assembly 28 is to be serviced remove the check valve pin 29 reach through the ba...

Page 31: ...the as sem bly Remove the bearing housing O ring 9 Impeller Removal Figure 2 With the rotating assembly removed from the pump casing unscrew the impeller from the shaft Use caution when unscrewing the...

Page 32: ...from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed a...

Page 33: ...d sleeve and a press to reposition the bearings against the shaft shoulders If heating the bearings is not practical use a suit ably sized sleeve and an arbor or hydraulic press to install the bearing...

Page 34: ...ould result in prema ture failure To ease installation of the seal lubricate the shaft sleeve O ring and the external stationary seat O ring with a very small amount of light lubricating oil See Figur...

Page 35: ...FULLY SEATED IN SEAL PLATE BORE SHEAR RING SHEARED Figure 7 Seal Fully Installed As the stationary seat becomes fully seated the seal spring compresses and the shaft sleeve will break the nylon shear...

Page 36: ...the slightest amount of dirt on the threads can cause the impeller to seize to the shaft making future removal difficult or impossible without damage to the im peller or shaft Install the same thickne...

Page 37: ...ndexing the collars one det ent on the adjusting screws represents approxi mately 005 inch 0 13 mm of wear plate clear ance The recommended clearance between the wear plate and the impeller is 010 to...

Page 38: ...OPERATION It is recommended that the pressure relief valve as sembly be replaced at each overhaul or any time the pump overheats and activates the valve Never replace this valve with a substitute whic...

Page 39: ...must be posi tioned horizontally to provide proper drainage Under normal conditions drain the bearing hous ing once each year and refill with clean oil Change the oil more frequently if the pump is op...

Page 40: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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