GORMAN-RUPP PUMPS 46141-053 Installation, Operation, And Maintenance Manual With Parts List Download Page 26

OM-07297

DIAPHRAGM PRIMER

MAINTENANCE & REPAIR

PAGE E - 7

Figure E-3

Lathe Dog Arm

“V” Notch

Shaft Key

Crankshaft

Lathe Dog

Setscrew

Heavy

Bar Stock

Remove the bearing retaining washer (19) by sta­
bilizing the crankshaft (27) at the drive end with the
use of a lathe dog, shown in figure E-3, or other
means. Disengage the cap screw (18) and remove
the two components together.

Carefully slide the crankshaft (27) out towards the
drive end of the bearing housing (1) far enough to
remove the slinger (22) on the bearing retaining
washer end of the shaft. Slide the crankshaft
through the bearing housing. It may be necessary
to use a small rubber mallet on the bearing cover
end of the shaft to start the bearing movement. Use
caution not to damage the material should it be­
come necessary to use a flat head screwdriver to
manipulate the remaining slinger (22) through the
opening in the housing.

Remove the connecting rod assembly (2) by
pulling it downward and out through the inspection
cover (34) opening. Inspect the neck seal (3) for
damage.

After the crankshaft and bearings have been re­
moved, clean and inspect the bearings (21 and 25)

in place

 as follows.

Most cleaning solvents are toxic and
flammable. Use them only in a well ven­
tilated area free from excessive heat,

sparks, and flame. Read and follow all
precautions printed on solvent contain­
ers.

Clean the bearing housing, shaft and all compo­
nent parts (except the bearings) with a soft cloth
soaked in cleaning solvent. Inspect the parts for
wear or damage and replace as necessary.

Clean the bearings thoroughly in 

fresh

 cleaning

solvent. Dry the bearings with filtered compressed
air and coat with light oil.

Bearings must be kept free of all dirt and
foreign material. Failure to do so will great­
ly shorten bearing life. 

Do not

 spin dry

bearings. This may scratch the rollers or
races and cause premature bearing fail­
ure.

Rotate the bearings by hand to check for rough­
ness or binding and inspect the bearing rollers. If
rotation is rough or the bearing rollers are discol­
ored, replace the bearings.

The bearing tolerances provide a tight press fit on­
to the shaft and a snug slip fit into the bearing hous­
ing. Replace the bearings, shaft, or bearing hous­
ing if the proper bearing fit is not achieved.

If bearing replacement is required, use a pair of
snap ring pliers to remove the snap ring (26). Use a
bearing puller to remove the bearing (21 or 25)
from the shaft.

If the slingers (22) are damaged, they should be re­
placed. Slide the remaining slinger off the drive end
of the shaft. It is recommended that they both be
replaced once disassembled to this point.

If the bearing (14) or the retaining ring (24) con­
tained in the bearing housing (1) are damaged,
they should be replaced. To replace the bearing,
use a flat metal plate or dowel of the appropriate di­
ameter to press the bearing down and out of the
opening. Add a lubricant such as a light grease or
oil on the O.D. of the new bearing, and press it into
the bearing housing in the same manner used to
remove the old one. Use care not to damage any
machined faces. The top of the new bearing
should be lined up with the top of the opening in the

Summary of Contents for 46141-053

Page 1: ...97 OCTOBER 28 2019 Rev B 06 30 2020 GORMAN RUPP PUMPS www grpumps com e2019 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST DIAPHRAGM PRIMER MODEL 4614...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...CTION C PAGE C 1 THEORY OF OPERATION PAGE C 1 PRIMING PAGE C 1 PERIODIC CHECKS PAGE C 2 Bearing Lubrication PAGE C 2 Other Checks PAGE C 2 TROUBLESHOOTING SECTION D PAGE D 1 PREVENTIVE MAINTENANCE PAG...

Page 4: ......

Page 5: ...e contact your Gor man Rupp distributor or The Gorman Rupp Com pany The Gorman Rupp Company P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road S...

Page 6: ...es are used and that any procedures not addressed in this manual are performed only after estab lishing that neither personal safety nor pump integrity are compromised by such practices Before attempt...

Page 7: ...ose connections are tight properly supported and secure before operation Use Only Genuine Gorman Rupp re placement parts Failure to do so may cre ate a hazard and damage the diaphragm primer or dimini...

Page 8: ...reat ly shorten bearing life Do not spin dry bearings This may scratch the rollers or races and cause premature bearing fail ure Monitor the condition of the bearing lubri cant regularly for evidence...

Page 9: ......

Page 10: ...urred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check for and tighten loose attaching hard ware Since gaskets tend to shrink after...

Page 11: ...for level opera tion and eliminate vibration ALIGNEMENT When checking alignment disconnect the power source to ensure that the pump will remain inoperative Rotating parts can catch clothing fingers o...

Page 12: ...are properly aligned See Figure Below In drive systems using two or more belts make certain that the belts are a matched set unmatched sets will cause accelerated belt wear MISALIGNED SHAFTS NOT PARA...

Page 13: ...primer without a guard in place over the rotat ing parts Exposed rotating parts can catch clothing fingers or tools causing severe injury to personnel Install the suction hose and secure the hose cla...

Page 14: ...ture remain above 15 F 9 4 C during operation of the Diaphragm Primer Oper ating below this temperature could cause damage to components or prevent prim ing PRIMING Install the diaphragm primer and su...

Page 15: ...earing housing was fully lubricated at the fac tory Check the lubrication levels before startup and regularly thereafter as indicated in Section E MAINTENANCE AND REPAIR Maintain bearing housing lubri...

Page 16: ...as required Air leak in suction line at connections to the diaphragm primer or priming cham ber Check and tighten the hose clamps on both ends Replace as required Clogged suction discharge port Remov...

Page 17: ...lowing a routine preventive main tenance schedule will help assure trouble free per formance and long life from your Gorman Rupp Di aphragm Primer For specific questions concern ing your application c...

Page 18: ...I Bearings I Bearing Housing I Hoses I Valves I Diaphragm Assembly I Slingers I Legend I Inspect Clean Adjust Repair or Replace as Necessary C Clean R Replace Service interval based on an intermittent...

Page 19: ......

Page 20: ...EPAIR PAGE E 1 SECTION DRAWING PARTSPAGE 28 18 25 26 8 8 7 7 5 3 15 29 20 20 14 4 21 19 22 22 27 1 24 23 16 2 16 11 17 17 13 12 9 10 6 33 31 31 32 30 A CHECK VALVE DETAIL A TYPICAL 4 PLACES B DETAIL B...

Page 21: ...17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLER BEA...

Page 22: ...OM 07297 DIAPHRAGM PRIMER MAINTENANCE REPAIR PAGE E 3 DRAWING 40 39 38 37 36 37 34 35 17 16 41 42 43 44 16 16 45 45 46 47 17 17 Figure E 2 DIAPHRAGM PRIMER 46141 053...

Page 23: ...0604 17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLE...

Page 24: ...ng maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures are used and that any procedures not addre...

Page 25: ...nd replaced if necessary by disengaging the retaining ring 33 and removing the valve 32 and retaining pin 30 from the lower housing 4 To remove lower housing 4 disengage the 4 cap screws 43 and lift i...

Page 26: ...the parts for wear or damage and replace as necessary Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed air and coat with light oil Bearings must be kep...

Page 27: ...ion cover opening it should now be possible to guide the partially assembled crankshaft through the bear ing housing 1 opening on the right hand side Slide the crankshaft through the connecting rod as...

Page 28: ...valve 32 into the center hole of the valve opening While holding the valve in place flip over the lower hous ing Install the retaining ring 33 into the groove on the retaining pin 30 with pliers Flip...

Page 29: ...om the discharge port 8 on the lower housing 4 Install cap screws 11 from the top of the upper housing 5 Install the washers 13 and nuts 12 from the bottom Torque all eight to 38 ft lbs 51 52 N m Once...

Page 30: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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