GORMAN-RUPP PUMPS 46141-053 Installation, Operation, And Maintenance Manual With Parts List Download Page 11

OM-07297

DIAPHRAGM PRIMER

PAGE B - 2

INSTALLATION

POSITIONING PUMP

Death or serious personal injury and
damage to the diaphragm primer or
components can occur if proper lifting
procedures are not observed. Make cer­
tain that hoists, chains, slings or cables
are in good working condition and of
sufficient capacity and that they are po­
sitioned so that loads will be balanced
and the diaphragm primer or compo­
nents will not be damaged when lifting.
Suction and discharge hoses must be
removed from the diaphragm primer be­
fore lifting. Lift the diaphragm primer or
component only as high as necessary
and keep personnel away from sus­
pended objects.

Lifting

Pump unit weights will vary depending on the
mounting and drive provided. Check the shipping
tag on the unit packaging for the actual weight, and
use lifting equipment with appropriate capacity.
Drain the pump and remove all customer‐installed
equipment such as suction and discharge hoses

before attempting to lift existing, installed units

.

Mounting

Locate the diaphragm primer in an accessible
place as close as practical to the priming chamber
assembly.  Level mounting is essential for proper
operation. The diaphragm primer may have to be
supported or shimmed to provide for level opera­
tion and eliminate vibration.

ALIGNEMENT

When checking alignment, disconnect
the power source to ensure that the
pump will remain inoperative. Rotating
parts can catch clothing, fingers or
tools, causing severe injury to person­
nel.

Adjusting the alignment in one direction
may alter the alignment in another direc­
tion. Check each procedure after altering
alignment.

The alignment of the diaphragm primer and its
power source is critical for trouble-free mechani­
cal operation. In either a flexible coupling or belt
driven system, the driver and diaphragm primer
must be mounted so that their shafts are aligned
with and parallel to each other. It is imperative that
alignment be checked after the pump and piping
are installed, and before operation.

When mounted at the Gorman-Rupp factory, driv­
er and diaphragm primer are aligned before ship­
ment. Misalignment will occur in transit and han­
dling. Pumps and diaphragm primers must be
checked and realigned before operation. Before
checking alignment, tighten the foundation bolts.
The pump, diaphragm, and power source mount­
ing bolts should also be tightly secured.

Coupled Drives

When using couplings, the axis of the power
source must be aligned to the axis of the pump
shaft in both the horizontal and vertical planes.
Most couplings require a specific gap or clearance
between the driving and the driven shafts. Refer to
the coupling manufacturer's service literature.

Summary of Contents for 46141-053

Page 1: ...97 OCTOBER 28 2019 Rev B 06 30 2020 GORMAN RUPP PUMPS www grpumps com e2019 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST DIAPHRAGM PRIMER MODEL 4614...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...CTION C PAGE C 1 THEORY OF OPERATION PAGE C 1 PRIMING PAGE C 1 PERIODIC CHECKS PAGE C 2 Bearing Lubrication PAGE C 2 Other Checks PAGE C 2 TROUBLESHOOTING SECTION D PAGE D 1 PREVENTIVE MAINTENANCE PAG...

Page 4: ......

Page 5: ...e contact your Gor man Rupp distributor or The Gorman Rupp Com pany The Gorman Rupp Company P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road S...

Page 6: ...es are used and that any procedures not addressed in this manual are performed only after estab lishing that neither personal safety nor pump integrity are compromised by such practices Before attempt...

Page 7: ...ose connections are tight properly supported and secure before operation Use Only Genuine Gorman Rupp re placement parts Failure to do so may cre ate a hazard and damage the diaphragm primer or dimini...

Page 8: ...reat ly shorten bearing life Do not spin dry bearings This may scratch the rollers or races and cause premature bearing fail ure Monitor the condition of the bearing lubri cant regularly for evidence...

Page 9: ......

Page 10: ...urred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check for and tighten loose attaching hard ware Since gaskets tend to shrink after...

Page 11: ...for level opera tion and eliminate vibration ALIGNEMENT When checking alignment disconnect the power source to ensure that the pump will remain inoperative Rotating parts can catch clothing fingers o...

Page 12: ...are properly aligned See Figure Below In drive systems using two or more belts make certain that the belts are a matched set unmatched sets will cause accelerated belt wear MISALIGNED SHAFTS NOT PARA...

Page 13: ...primer without a guard in place over the rotat ing parts Exposed rotating parts can catch clothing fingers or tools causing severe injury to personnel Install the suction hose and secure the hose cla...

Page 14: ...ture remain above 15 F 9 4 C during operation of the Diaphragm Primer Oper ating below this temperature could cause damage to components or prevent prim ing PRIMING Install the diaphragm primer and su...

Page 15: ...earing housing was fully lubricated at the fac tory Check the lubrication levels before startup and regularly thereafter as indicated in Section E MAINTENANCE AND REPAIR Maintain bearing housing lubri...

Page 16: ...as required Air leak in suction line at connections to the diaphragm primer or priming cham ber Check and tighten the hose clamps on both ends Replace as required Clogged suction discharge port Remov...

Page 17: ...lowing a routine preventive main tenance schedule will help assure trouble free per formance and long life from your Gorman Rupp Di aphragm Primer For specific questions concern ing your application c...

Page 18: ...I Bearings I Bearing Housing I Hoses I Valves I Diaphragm Assembly I Slingers I Legend I Inspect Clean Adjust Repair or Replace as Necessary C Clean R Replace Service interval based on an intermittent...

Page 19: ......

Page 20: ...EPAIR PAGE E 1 SECTION DRAWING PARTSPAGE 28 18 25 26 8 8 7 7 5 3 15 29 20 20 14 4 21 19 22 22 27 1 24 23 16 2 16 11 17 17 13 12 9 10 6 33 31 31 32 30 A CHECK VALVE DETAIL A TYPICAL 4 PLACES B DETAIL B...

Page 21: ...17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLER BEA...

Page 22: ...OM 07297 DIAPHRAGM PRIMER MAINTENANCE REPAIR PAGE E 3 DRAWING 40 39 38 37 36 37 34 35 17 16 41 42 43 44 16 16 45 45 46 47 17 17 Figure E 2 DIAPHRAGM PRIMER 46141 053...

Page 23: ...0604 17000 1 19 BEARING RET WASHER 31167 045 1500X 1 20 O RING 25152 039 2 21 ROLLER BEARING 23529 007 1 22 SLINGER 31132 090 19060 2 23 SOC HD PIPE PLUG PC06 15079 1 24 RETAINING RING S219 1 25 ROLLE...

Page 24: ...ng maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures are used and that any procedures not addre...

Page 25: ...nd replaced if necessary by disengaging the retaining ring 33 and removing the valve 32 and retaining pin 30 from the lower housing 4 To remove lower housing 4 disengage the 4 cap screws 43 and lift i...

Page 26: ...the parts for wear or damage and replace as necessary Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed air and coat with light oil Bearings must be kep...

Page 27: ...ion cover opening it should now be possible to guide the partially assembled crankshaft through the bear ing housing 1 opening on the right hand side Slide the crankshaft through the connecting rod as...

Page 28: ...valve 32 into the center hole of the valve opening While holding the valve in place flip over the lower hous ing Install the retaining ring 33 into the groove on the retaining pin 30 with pliers Flip...

Page 29: ...om the discharge port 8 on the lower housing 4 Install cap screws 11 from the top of the upper housing 5 Install the washers 13 and nuts 12 from the bottom Torque all eight to 38 ft lbs 51 52 N m Once...

Page 30: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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