Gorilla Laredo 1300 Page 91 Instructions Manual Download

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#8 X 2-1/2"

WOOD SCREWS

2 X 4 X 14-3/4"

PT LEG

#8 X 2" WOOD SCREW

PT SLAT

RIGHT SIDE ASSEMBLY

PT SEAT SUPPORT

2 X 4 X 27-1/2"

PT TOP SUPPORT

5/4 X 3 X 13-1/4"

2 X 4 X 32-1/2"

TOP OF PIECES SHOULD BE FLUSH HERE

6 15

10"

7 1 "

16 "

1: LOCATE TWO 2 X 4 X 14-3/4" PT TOP SUPPORT, TWO 2 X 4 X 27-1/2" PT SEAT SUPPORTS AND TWO 2 X 4 X 32-1/2" PT

LEGS AND TWO 5/4 X 3 X 13-1/4" PICNIC TABLE SLATS.

2: FOR THE LEFT SIDE ASSEMBLY, PLACE A 2 X 4 14-3/4" PT TOP SUPPORT AND A 2 X 4 X 27-1/2" PT SEAT SUPPORT

PARALLEL TO ONE ANOTHER. PLACE A 2 X 4 X 32-1/2" PT LEG ON TOP AT THE 7-1/2" DIMENSION. THE TOP OF THE PT

LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT, ATTACH THE PT LEG TO THE SUPPORTS WITH 2-1/2"

WOOD SCREWS.

3: FOR THE RIGHT SIDE ASSEMBLY, PLACE A 2 X 4 X 14-3/4" PT TOP SUPPORT AND A 2 X 4 X 27-1/2" PT SEAT SUPPORT

PARALLEL TO ONE ANOTHER. PLACE A 2 X 4 X 32-1/2" PT LEG ON TOP AT THE 7-1/2" DIMENSION. THE TOP OF THE PT

LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT. ATTACH THE PT LEG TO THE SUPPORTS WITH #8 X 2-1/2"

WOOD SCREWS.

4: PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW. LEAVE A 3/16" GAP

BETWEEN THE TOP OF THE SLAT AND THE LEG. USE THE 6-15/16" DIMENSION TO LOCATE THE BOTTOM END OF THE

SLAT. FASTEN THE PICNIC TABLE SLAT TO THE SUPPORTS WITH TWO #8 X 2" WOOD SCREWS.

STEP 52: PICNIC TABLE SIDES

#8 X 2" WOOD SCREW

2 X 4 X 14-3/4"

#8 X 2-1/2"

WOOD SCREW

PICNIC TABLE SLAT

PT TOP SUPPORT

5/4 X 3 X 13-1/4"

LEFT SIDE ASSEMBLY

TOP OF PIECES SHOULD BE FLUSH HERE

2 X 4 X 32-1/2"

PT LEG

6 15 "

10"

16 "

Summary of Contents for Laredo 1300

Page 1: ...s Copyright 2013 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Laredo Model 1300 BOXES 1300 1 1300 2 Toy Box 110 Extreme Tube Slide SLIDE BOX playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...ections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will repair or at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which at Gorilla s discretion may be accomplished by submitting photog...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...ate ŝƉ Please select ǇŽƵƌ ĂŐĞ 18 30 31 40 41 50 51 Žǁ ŽůĚ ĂƌĞ ǇŽƵƌ ĐŚŝůĚƌĞŶ 2 3 4 5 6 7 8 Žǁ ǁŽƵůĚ you rate the ƋƵĂůŝƚǇ ŽĨ ƚŚŝƐ ƉƌŽĚƵĐƚ tŽƵůĚ ǇŽƵ ƌĞĐŽŵŵĞŶĚ ƚŚŝƐ ƉƌŽĚƵĐƚ ƚŽ ĨƌŝĞŶĚƐ Θ ĨĂŵŝůǇ Yes No zŽƵƌ ƌĞŐŝƐƚƌĂƟŽŶ ŝŶĨŽƌŵĂƟŽŶ Comments Excellent ǀĞƌĂŐĞ ďŽǀĞ ǀĞƌĂŐĞ ĞůŽǁ ǀĞƌĂŐĞ Poor 3 EASY WAYS TO REGISTER KWd KE ϭ KWd KE Ϯ KWd KE ϯ Ăǆ ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ 678 880 3329 OR DĂŝů ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ ...

Page 6: ...by this natural occurrence please follow the warranty claim procedure found at www gorillaplaysets com Click on the Customer Care tab on the left hand side of the page then click on Warranty Claim and follow the directions KEEPING YOUR PLAYSET LIKE NEW LUBRICATE Spray swing hangers with Pam Mazola or olive oil to stop squeaking Do not use petroleum based products such as WD 40 or motor oil To spee...

Page 7: ...Model 1300 BOXES 1300 1 1300 2 Toy Box 110 Extreme Tube Slide SLIDE BOX REV 4 9 2013 B ...

Page 8: ...5 32 Upper Level Roof Sunburst and Dormers Chimney Steps 33 39 Tube Slide Wall Assembly Steps 40 42 Upper Level Center Post and Lower Level Top Panel Board Steps 43 45 Porch Panel Slats Step 46 Swing Beam Wall and Straight Slide Wall Assembly Steps 47 48 Porch Roof Assembly Steps 49 51 Picnic Table Assembly Steps 52 54 Porch and Fort Safety Bars Steps 55 56 Toy Chest Wave Slide Steps 57 58 Extreme...

Page 9: ...e is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teac...

Page 10: ...ny swing seat that has developed cracks in the plastic seats Ropes cables and chains should be removed and replaced if excessive wear is found Contact us for warranted replacement parts For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 C F R Part 1303 These requirements are availabl...

Page 11: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 12: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 13: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 14: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 15: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 16: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 17: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 18: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 19: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 20: ... construction process of your new playset before getting started SITE PLAN Playset height 12 feet 2 inches Swing Beam height 7 feet 10 1 4 inches Deck heights Lower Deck 4 feet Upper Deck 5 feet Approximate assembly time 12 14 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze Arm Wave Slide Ladder Swing Belts 2 Rock Wall Extreme Tube Slide 14 ...

Page 21: ...Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze w Chains ___ 1 Wave Slide ___ 1 Extreme Tube Slide ___ 1 Toy Chest ___ 1 Chalkboard ___ 1 Jumbo Binoculars ___ 1 Telephone ___ 10 Rock Wall Grips assorted colors ___ 3 Window ___ 4 Crown ___ 1 Telescope ___ 4 Safety Handle ___ 2 Flag Kit ___ 1 Tic Tac Toe ___ 1 Ground Stak...

Page 22: ...SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 2 1 2 HEX BOLT QTY 1 5 16 X 4 1 2 HEX BOLT QTY 58 5 16 WASHER QTY 104 3 8 WASHER QTY 31 TORQUE WASHER QTY 17 14 X 1 1 4 PAN HEAD SCREW QTY 4 8 X 1 1 2 WOOD SCREW QTY 118 8 X 2 WOOD SCREW QTY 313 8 X 2 1 2 QTY 42 WOOD SCREW 8 X 3 WOOD SCREW QTY 37 5 16 TEE NUT QTY 67 16 ...

Page 23: ... DRIVE BIT 2 SQUARE 3 8 X 3 1 2 CARRIAGE BOLT QTY 2 11 0045 HARDWARE PAGE 2 OF 2 REV B 11 28 2012 JH 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 9 CARRIAGE BOLT QTY 1 17 ...

Page 24: ...4 X 17 1 4 5200 RP 1 ROOF PEAK 1 X 4 X 52 1 5 5200 RB 22 3 ROOF BOARD 1 X 5 X 52 1 4 5200 RF ROOF FINISHER 1 X 4 X 52 1 4 5200 RS 3 ROOF STARTER 1 X 4 X 52 LADDER STEP 2 4 1300 AS 10 2 SUPPORT ANGLE 2 4 1700 LS 2 X 4 X 14 3 4 PICNIC TABLE TOP SUPPORT 4 18 ...

Page 25: ...NIC TABLE 2 4 2868 CP CENTER POST 2 X 4 X 28 11 16 2 X 4 X 27 1 2 2 4 3675 CDS 2 X 4 X 35 1 2 ROOF SUPPORT RIGHT 2 2 1 LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 3550 RSL 2 LEFT ROOF SUPPORT 2 X 4 X 35 1 2 2 4 3550 RSR 2 4 3250 PTL 2 X 4 X 36 3 4 CENTER DECK SUPPORT 1 2 X 4 X 33 TOP PANEL BOARD 2 4 3300 TPB 1 19 ...

Page 26: ...S CENTER DECK SUPPORT 1 2 4 4750 CDS 2 4 3675 TPB BOARD TOP PANEL 2 X 4 X 36 3 4 2 4 4400 PRSL 1 SUPPORT LEFT PORCH ROOF 2 X 4 X 44 2 4 4400 PRSR 1 SUPPORT RIGHT PORCH ROOF 2 X 4 X 44 2 4 4500 SBS 2 SUPPORT SUN BURST 2 X 4 X 45 2 X 4 X 47 1 2 2 X 4 X 47 1 2 DECK SUPPORT 2 1 20 ...

Page 27: ...0 LRS 2 X 4 X 57 2 X 4 X 58 CROSS MEMBER 2 4 5800 CM SIDE LADDER RIGHT 2 X 4 X 57 2 4 4750 TPB BOARD BOARD SAFETY SAFETY 1 MIDDLE PANEL BOARD 2 4 4750 MPB 2 X 4 X 57 LADDER LEFT SIDE 2 4 5700 LLS 2 X 4 X 47 1 2 TOP PANEL BOARD PORCH 2 X 4 X 47 1 2 RADRIDE TOP PANEL BOARD 2 4 4750 RTPB 21 ...

Page 28: ...B 1 1 BOARD RADRIDE EXIT 2 X 6 X 21 1 2 1 2 6 3675 RWEB BOARD ENTRANCE ROCK WALL 2 6 3675 BPB 1 PANEL BOARD BOTTOM 2 X 6 X 36 3 4 2 6 4750 EB 1 BOARD ENTRANCE 2 X 6 X 47 1 2 2 X 6 X 36 3 4 2 6 4750 LEB 2 X 6 X 47 1 2 2 X 6 X 47 1 2 SAND BOX BOARD 5 PICTURE DESCRIPTION QTY 22 ...

Page 29: ...XIT 2 X 6 X 47 1 2 2 6 8075 SBF BOARD FRONT SAND BOX 2 X 6 X 80 3 4 2 6 8075 SBR BOARD REAR SAND BOX 4 4 3763 RP 1 1 RAD RIDE POST 4 X 4 X 37 5 8 2 X 6 X 80 3 4 4 4 4750 SBM 1 2 MOUNT SWING BEAM 4 X 4 X 47 1 2 125 3 1325 PTS 5 4 X 3 X17 WINDOW STRINGER 3 DESCRIPTION PICTURE QTY 23 ...

Page 30: ... 23 7 8 5 4 X 3 X 28 PANEL SLAT 9 DESCRIPTION PICTURE QTY 125 4 1850 LB 5 4 X 4 X 19 1 125 4 1900 SR SUN RAY 2 125 3 3675 PS 125 4 1200 SR 5 4 X 3 X 36 3 4 PANEL SLAT 5 4 X 4 X 12 125 4 1300 SR 4 SUN RAY 4 5 4 X 4 X 13 SUN RAY 5 4 X 4 X 18 1 2 LADDER BACK 2 24 ...

Page 31: ...BOARD 125 4 4038 DS 4 DECK SPACER 5 4 X 4 X 40 3 8 125 4 5025 REC 125 4 5850 WPB 2 BOARD 10 WINDOW PANEL 2 BOARD WINDOW PANEL 5 4 X 4 X 58 1 2 125 5 2388 BRWB 1 WALL BOARD BOTTOM ROCK 5 4 X 5 X 23 7 8 125 5 2388 RWB 5 4 X 5 X 23 7 8 5 4 X 6 X 6 1 2 WINDOW UNDER 2 DESCRIPTION PICTURE QTY 25 ...

Page 32: ...OW ABOVE 5 4 X 6 X 12 5 8 5 4 X 6 X 32 5 4 X 6 X 10 1 2 125 6 3200 WU WINDOW UNDER 125 6 3325 WPB 2 125 6 5850 WPB PICNIC TABLE 5 4 X 6 X 47 3 8 DECK BOARD 12 125 6 4300 PTTS BOARD 4 5 4 X 6 X 33 1 4 125 6 4738 DB 5 4 X 6 X 43 5 4 X 6 X 58 1 2 WINDOW PANEL BOARD 4 DESCRIPTION PICTURE QTY 26 ...

Page 33: ...SWING BEAM END REAR CORNER POST POST CORNER PORCH CORNER POST MIDDLE REAR 4 X 4 X 120 4 X 4 X 96 4 X 4 X 120 4 X 4 X 108 SWING LEG 2 1 1 1 2 4 X 4 X 120 MIDDLE FRONT CORNER POST 1 4 X 4 X 120 END FRONT CORNER POST 1 THIS HOLE IS HIGHER 27 ...

Page 34: ...2 10 SLIDE 1 04 0002 TUBE SLIDE EXTREME BAR W CHAINS 04 0006 1 TRAPEZE SWINGS W CHAINS 1 DESCRIPTION PICTURE QTY 28 ...

Page 35: ...PICTURE DESCRIPTION QTY PLATE SWING BAG ARE IN ONE 11 5002 1 1 07 0008 10 5 ROCKS ROCKS CLIMBING A FRAME SWING LEG BRACKET 11 5010 1 1 HARDWARE BOX INSTRUCTIONS NOT SHOWN HARDWARE BOX 1300 29 ...

Page 36: ...HANGER 07 0001 11 4012 IRON DUCTILE SWING TELESCOPE 6 10 ROCK WALL ROPE PICTURE DESCRIPTION QTY 1 1 30 ...

Page 37: ...PICTURE DESCRIPTION QTY 07 0005 11 5013 BRACKET 4 SPRING 90 CLIP 11 4003 6 SAFETY HANDLE 2 HANDLES ARE IN ONE BAGPAIR 4 31 ...

Page 38: ...1 2 09 1014 2 3 FLAG KIT 1 CHIMNEY UNASSEMBLED IN 110 BOX DORMER UNASSEMBLED IN 110 BOX TELEPHONE 07 0014 WINDOW 07 0013 PICTURE DESCRIPTION QTY 32 ...

Page 39: ... 1 07 0019 NAME PLATE NOT SHOWN 4 1 07 0016 1 07 0003 BINOCULARS 1 1 CROWN GROUND STAKE CHALK BOARD 1 TOY CHEST UNASSEMBLED 01 5013 TIC TAC TOE UNASSEMBLED 07 0010 TIC TAC TOE BOARDS 1 3 8 X 1 5 8 X 10 5 8 DESCRIPTION PICTURE QTY 33 ...

Page 40: ...EBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 PORCH CORNER POSTS IN THE AREA YOU INTENDED ON BUILDING THE FORT SIDE OF THE PLAY SET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO INTO THE HOLE FIRST HAMMER THE T NUT UN...

Page 41: ...ARE OFFSET DOWN ALIGN THE TOP HOLES WITH THE CORNER POSTS CENTER HOLES AND USE THE 5 16 X 4 1 2 HEX BOLTS TO ATTACH TO THE T NUTS INSTALLED IN THE CORNER POSTS 5 LAY THE 2 X 4 X 47 1 2 TOP PANEL BOARD ON TOP OF THE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD ARE OFFSET DOWN AND SHOULD BE ALIGNED WITH THE TOP HOLES OF THE CORNER POSTS AS SHOWN BELOW USE 5 16 X 4 1 2 HEX BOLTS TO ATTACH THE TOP PA...

Page 42: ...CH OF THE 4 X 4 X 120 MIDDLE CORNER POSTS IN THE AREA YOU INTENDED ON BUILDING THE FORT SIDE OF THE PLAY SET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO INTO THE HOLE FIRST HAMMER THE T NUT UNTIL IS FLUSH ALM...

Page 43: ... 16 WASHERS TO ATTACH TO THE T NUTS INSTALLED IN THE CORNER POSTS 5 LAY THE 2 X 4 X 47 1 2 MIDDLE PANEL BOARD ON TOP OF THE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD ARE OFFSET DOWN AND SHOULD BE ALIGNED WITH THE HOLES OF THE CORNER POSTS LOCATED ABOVE THE ENTRANCE BOARD AS SHOWN BELOW USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE MIDDLE PANEL BOARD TO THE T NUTS INSTALLED IN THE C...

Page 44: ...E SANDBOX BOARD TOP HOLES IN TO THE CORNER POST HOLES LOCATED IN THE BOTTOM ENDS MAKE SURE THE HEX BOLT GRABS THE T NUT INSTALLED IN THE CORNER POST AND TIGHTEN THE SAND BOX BOARD BOTTOM HOLES WILL BE USED LATTER REPEAT PREVIOUS SUB STEP FOR THE OPPOSITE SIDE OF THE FORT USING THE 2 X 6 X 80 3 4 SANDBOX BOARD REAR 4 FASTEN THE 2 X 4 X 36 3 4 TOP PANEL BOARD OFFSET UP TO THE HOLES WITH 5 16 X 4 1 2...

Page 45: ...NTRANCE BOARD THROUGH THE HOLES OF THE CORNER POST TO THE T NUTS INSTALLED IN THE CORNER POSTS 3 MAKE SURE THE STRUCTURE IS IN THE DESIRED POSITION LEVEL AND SQUARE SIDE TO SIDE PROCEED TO INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN THE ROCK WALL ENTRANCE BOARD BOTTOM HOLES NOTE THERE WILL NOT ANY PRE DRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS 5 16 X 3 1 2 5 16 WASHER 5 16 WAS...

Page 46: ... 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS MAKE SURE THE STRUCTURE IS LEVEL AND SQUARE INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN TO THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD 3 PLACE THE 2 X 6 X 36 3 4 BOTTOM PANEL BOARD AGAINST THE CORNER POSTS AT THE REAR AS SHOWN IN THE DIAGRAM BELOW HOLES ARE OFFSET UP 4 USE 5 16 X 4...

Page 47: ...20 END CORNER POSTS IN THE AREA YOU INTENDED ON BUILDING THE FORT SIDE OF THE PLAY SET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO INTO THE HOLE FIRST HAMMER THE T NUT UNTIL IS FLUSH ALMOST FLUSH TO THE CORNE...

Page 48: ...ITH THE CORNER POSTS CENTER HOLES AND USE THE 5 16 X 4 1 2 HEX BOLTS TO ATTACH TO THE T NUTS INSTALLED IN THE CORNER POSTS 5 LAY THE 2 X 4 X 47 1 2 TOP PANEL BOARD ON TOP OF THE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD ARE OFFSET DOWN AND SHOULD BE ALIGNED WITH THE TOP HOLES OF THE CORNER POSTS AS SHOWN BELOW USE 5 16 X 4 1 2 HEX BOLTS TO ATTACH THE TOP PANEL BOARD TO THE T NUTS INSTALLED IN ...

Page 49: ...SHOWN BELOW 5 FASTEN THE 2 X 6 X 47 1 2 SLIDE EXIT BOARD TO THE HOLES ABOVE THE SANDBOX BOARD ON THE FRONT OUTSIDE OF THE FORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 6 FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HO...

Page 50: ... HEX BOLTS 5 16 WASHER 5 16 WASHERS 5 16 WASHER 5 16 X 4 1 2 HEX BOLT 2 X 4 X 47 1 2 DECK SUPPORT STEP 11 SECOND LEVEL DECK SUPPORTS 1 FASTEN THE 2 X 4 X 47 1 2 DECK SUPPORTS TO THE POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 44 ...

Page 51: ...UPPORT USE A 2 WOOD SCREW THROUGH THE ANGLE SUPPORT LOWER HOLE INTO THE CORNER POST AS SHOWN IN THE DIAGRAM BELOW NOTE THE TOP OF THE ANGLE SUPPORTS MUST BE LOWER THAN THE TOP OF THE DECK SUPPORTS OR THEY WILL INTERFERE WITH THE DECK BOARDS WHEN THEY ARE INSTALLED 2 X 4 X 13 ANGLE SUPPORTS 2 X 4 X 13 ANGLE SUPPORTS 2 X 4 X 13 ANGLE SUPPORT 2 X 4 X 13 ANGLE SUPPORTS 2 WOOD SCREW CORNER POST 2 X 4 X...

Page 52: ...T WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD DE FLUSH TO THE TOP OF THE DECK SPACER 2 REPEAT PREVIOUS SUB STEP FOR THE OPPOSITE END OF THE FORT 5 4 X 4 X 40 3 8 DECK SPACERS DECK SUPPORTS CORNER POST CORNER POST 2 WOOD SCREW DECK SPACER 5 4 X 4 X 40 3 8 2 WOOD SCREW 46 ...

Page 53: ...E DECK SPACER AS A GUIDE TO MAKE A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE MAKE SURE THE 2 X 4 X 36 3 4 CENTER DECK SUPPORT IS LINED UP ON THESE MARKS 4 INSTALL TWO 3 WOOD SCREWS INTO THE 2 X 4 X 36 3 4 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 REPEAT THIS SUBSTEP ON THE OPPOSITE END OF THE FORT 2 WOOD SCREW SCREWS 2 WOOD SCREW 3 WOOD SUPPORT DECK SPACER 2 X 4 X 36 3 ...

Page 54: ...FORT CENTER THE BOARD BETWEEN THE ROCK WALL ENTRANCE BOARD AND THE BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS DECK BOARDS 2 WOOD SCREW 2 WOOD SCREW 5 4 X 6 X 47 3 8 2 WOOD SCREW ENTRANCE BOARD RO...

Page 55: ...WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER 2 REPEAT PREVIOUS SUB STEP FOR THE OPPOSITE END OF THE FORT DECK SPACER 2 WOOD SCREW 2 WOOD SCREW 2 WOOD SCREW 5 4 X 4 X 40 3 8 5 4 X 4 X 40 3 8 2 WOOD SCREW DECK SPACER DECK SUPPORT DECK SUPPORT 49 ...

Page 56: ...E 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 3 USE THE HOLE AT THE CENTER OF THE DECK SPACER AS A GUIDE TO MAKE A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE MAKE SURE THE 2 X 4 X 47 1 2 CENTER DECK SUPPORT IS LINED UP ON THESE MARKS 4 INSTALL TWO 3 WOOD SCREWS INTO THE 2 X 4 X 47 1 2 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE SLIDE EXIT BOARD 2 X 4 X 47...

Page 57: ... BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE ROCK ENTRANCE BOARD AND THE BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS 2 WOOD SCREW 5 4 X 6 X 47 3 8 DECK BOARD ENTRANCE BOARD BOTTOM PA...

Page 58: ...G EACH OTHER AND ARE PARALLEL 3 INSERT T NUTS INTO THE INSIDE OF THE LADDER SIDES AND SET WITH A HAMMER 4 FIND FOUR 2 X 4 X 17 LADDER STEPS 5 PLACE THE STEPS INTO THE SLOTS ON THE LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 6 CAREFULLY TURN THE LADDER OVER AND PUT THE SCREWS INTO THE OTHER SIDE 7 INSTALL THE 90 ANGLE BRACKETS ON THE OUTSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 W...

Page 59: ... DEGREE BRACKETS SHOULD BE 3 4 ABOVE THE BOTTOM OF THE ENTRANCE BOARD 2 USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE ENTRANCE BOARD 3 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE 2 X 6 ENTRANCE BOARD 4 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 5 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITI...

Page 60: ...WO 2 X 4 X 57 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 2 X 4 X 57 ROCK WALL SIDES 54 ...

Page 61: ...CK WALL WITH THE REMAINING ROCK WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS ON EACH SIDE 5 ROCK WALL SIDES WILL NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE TO MILLING AND WOOD VARIATIONS AND WOOD SHRINKAGE 6 INSTALL THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP BOARD AT THE TOP END...

Page 62: ...RDS THREE PAN HEAD SCREWS WITH THREE WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL CONFIGURATION MAY BE DIFFERENT THAN WHAT YOU SEE BELLOW ROCKS CAN BE ARRANGED IN ANY PATTERN AS LONG AS THEY WILL ALLOW PROPER ACCESS TO THE FORT BE CREATIVE 3 FASTEN THE 90 BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLT...

Page 63: ...OARD 2 USING THE ROCK WALL BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE ROCK WALL ENTRANCE BOARD 3 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE 2 X 6 ENTRANCE BOARD 4 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 5 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK ...

Page 64: ... CORNER POSTS MAKE SURE THE CARRIAGE BOLT GOES ALL THE WAY INTO THE SWING BEAM MOUNT USE 3 8 WASHERS AND 3 8 LOCK NUTS TO SECURE THE SWING BEAM MOUNT 3 PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM MOUNT LINING UP THE PILOT HOLES FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER BORED HOLES ...

Page 65: ... WITH THE HOLES IN THE SWING BEAM 2 FASTEN THE SWING HANGERS TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS STEP 26 IRON DUCTILES 7 CARRIAGE BOLT TORQUE WASHER IRON DUCTILE 3 8 WASHER 3 8 LOCK NUT BOLT CAP SWING HANGER 4 X 6 X 120 SWING BEAM 59 ...

Page 66: ...ING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS TO TOP OF SWING LEG BRACKET SWING LEGS FLUSH LAG SCREW 4 X 4 X 108 SWING LEG 3 8 WASHER 3 8 X 3 1 2 SWING LEG BRACKET 60 ...

Page 67: ... STEP 28 REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 LINE UP THE PRE DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE FORT AND THE SWING BEAM LEGS MAKE SURE THAT YOU HAVE THE BEAM FACING THE RIGHT WAY 61 ...

Page 68: ...ING BEAM LEGS 1 FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING LEG BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 62 ...

Page 69: ...HER PERSON CARRIES IT BY THE LEGS 2 LINE UP THE PILOT HOLE AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM MOUNT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PL...

Page 70: ... THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY NEED TO EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE STEP 31 LEVEL SWING BEAM 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 64 ...

Page 71: ...ST THE SWING BEAM LEGS 2 LEVEL THE CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS LAG SCREW 3 8 WASHER 3 8 X 3 1 2 2 X 4 X 58 SWING LEG CROSS MEMBER 65 ...

Page 72: ... 33 ROOF SUPPORTS AND ROOF PEAK SUPPORT 1 WITH OFFSET HOLES DOWN ATTACH THE 2 X 4 X 35 1 2 ROOF SUPPORTS TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THE ROOF SUPPORTS SHOULD MEET IN THE MIDDLE TO FORM A RIGHT ANGLE 2 PLACE THE 5 4 X 10 1 2 ROOF PEAK SUPPORT AGAINST THE ANGLED ROOF SUPPORTS AND FLUSH TO THE SIDES OF THE ANGLED ROOF SUPPORTS FASTEN THE ROOF PEAK SUPPORT TO THE ANGLED RO...

Page 73: ...RTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 1 1 2 WOOD SCREW ROOF SUPPORTS 1 X 4 X 52 ROOF STARTER BOARDS GROOVE ONLY 67 ...

Page 74: ... STEP 35 ROOF PEAK 1 PLACE THE 1 X 4 X 52 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 1 1 4 WOOD SCREWS THROUGH THE PRE DRILLED HOLES TO THE ROOF STARTER BOARDS PREVIOUSLY INSTALLED 68 ...

Page 75: ...NG THE TONGUE INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 4 X 52 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS EACH SIDE OF THE ROOF GETS ONE ROOF FINISHER 4 REPEAT SUB STEPS 1 3 FOR THE OTHER SIDE OF THE ROOF 69 ...

Page 76: ...ERS AND CHIMNEY 1 USE THE INSTRUCTIONS PROVIDED TO ASSEMBLE AND INSTALL THE CHIMNEY AND DORMERS 2 FASTEN THE CHIMNEY AND DORMERS TO THE ROOF IN THE LOCATIONS SHOWN BELOW USING THE FASTENERS DESCRIBED IN THE CHIMNEY AND DORMER MANUAL 70 ...

Page 77: ...ST SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 2 1 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUN BURST AND THE ROOF SUPPORT 3 REPEAT FOR THE OTHER SIDE OF THE FORT 3 WOOD SCREW 3 WOOD SCREW 2 X 6 X 16 SUN 2 X 4 X 45 SUN BURST SUPPORT 2 1 2 WOOD SCREWS 2 X 6 X 16 SUN 2 X 4 X 45 SUN BURST SUPPORT 71 ...

Page 78: ... OF THE CENTER SUN RAY THE ROOF SUPPORT AND SUN 4 REPEAT SUB STEPS 1 3 FOR THE OPPOSITE SIDE OF THE FORT 1 CENTER THE 5 4 X 4 X 19 SUN RAY ONTO THE SUN AND THE ROOF SUPPORT BOARDS AND FASTEN WITH TWO 2 WOOD SCREWS 2 EQUALLY SPACE ONE 5 4 X 4 X 13 SUN RAY AND ONE 5 4 X 4 X 12 SUN RAY IN BETWEEN THE CENTER SUN RAY PREVIOUSLY INSTALLED AND THE SUNBURST SUPPORT USE TWO 2 WOOD SCREWS TO FASTEN EACH SUN...

Page 79: ...NER POST USING A 3 WOOD SCREW THROUGH THE TOP PREDRILLED HOLE AND A 2 WOOD SCREW THROUGH THE BOTTOM PREDRILLED HOLE 2 INSERT TWO 2 1 2 WOOD SCREWS THROUGH THE TOP OF THE DECK SPACER INTO THE TOP OF THE ANGLE SUPPORT MAKE SURE THAT THE TOP OF THE HEAD OF THE WOOD SCREW IS FLUSH TO THE TOP OF THE DECK SPACER ANGLE SUPPORT DECK SPACER 3 WOOD SCREW 2 WOOD SCREW 2 1 2 WOOD SCREWS 2 X 4 X 13 CORNER POST...

Page 80: ...HOLE IN THE END REAR CORNER POST FASTEN THE TOP HOLE TO THE CORNER POST WITH A 5 16 X 4 1 2 HEX BOLT WITH 5 16 WASHER MAKE SURE THE RADRIDE EXIT BOARD IS HORIZONTALLY LEVEL AND THEN FASTEN THE BOTTOM HOLE WITH A 5 16 X 3 1 2 LAG SCREW AND 5 16 WASHER 4 MAKE SURE THE 4 X 4 X 37 5 8 RADRIDE POST IS VERTICALLY LEVEL AND FLUSH TO THE EDGE OF THE 2 X 6 EXIT BOARD INSERT TWO 3 WOOD SCREWS FROM UNDERNEAT...

Page 81: ... SLATS MOUNT THEM ON TOP OF THE DECK EQUALLY SPACED BETWEEN THE RADRIDE POST AND THE CORNER POST INSERT TWO 2 WOOD SCREW PER SLAT THROUGH THE PREDRILLED HOLES INTO THE TOP PANEL BOARD AND THE RADRIDE EXIT BOARD MAKE SURE THE TOP OF THE HEAD OF THE WOOD SCREW IS FLUSH TO THE PANEL SLAT DO NOT OVERDRIVE STEP 42 RADRIDE PANEL SLATS 75 ...

Page 82: ...COND LEVEL DECK AND LINE UP THE CENTER POST T NUT HOLE WITH THE MIDDLE PANEL BOARD CENTER HOLE AND SECURE WITH A 5 16 X 2 1 2 HEX BOLT AND 5 16 WASHER 3 MAKE SURE THE CENTER POST IS VERTICALLY LEVEL AND INSERT TWO 2 1 2 WOOD SCREWS THROUGH THE CENTER POST BOTTOM PREDRILLED HOLES INTO THE 2 X 6 ENTRANCE BOARD T NUT 2 1 2 WOOD SCREWS 2 X 4 X 28 11 16 CENTER POST NOTE SOME BOARDS REMOVED FROM VIEW FO...

Page 83: ... SIDE OF THE BRACKET ONTO THE CORNER POST DRILL A 9 64 HOLE 2 DEEP INTO THE POST THEN SECURE THE SQUARE SIDE OF THE BRACKET TO THE POST WITH A 5 16 X 3 1 2 LAG SCREW AND 5 16 WASHER SCALE 1 4 DETAIL A POINTED SIDE FLUSH TO OUTSIDE OF THE POST A OUTSIDE VIEW OR REAR VIEW OF PLAYSET DETAIL B SCALE 1 4 DRILL 9 64 HOLE AND THEN SECURE BRACKET TO POST WITH 5 16 X 3 1 2 LAG SCREW AND 5 16 WASHER CENTERE...

Page 84: ...OP PANEL BOARD 1 PLACE THE 2 X 4 X 33 TOP PANEL BOARD OFFSET UP AGAINST THE REAR POSTS ON THE LOWER LEVEL 2 SECURE THE HOLE IN THE BOARD TO THE PORCH REAR POST WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER 3 LEVEL THE TOP PANEL BOARD TO THE DECK 4 USE HOLE IN THE POINTED FLANGE OF THE 90 BRACKET AS A GUIDE TO DRILL A 3 8 HOLE THROUGH THE TOP PANEL BOARD 5 HAMMER A T NUT INTO THE HOLE YOU DRILLED IN...

Page 85: ... SEE DETAIL BELOW FOR MEASUREMENTS 3 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES STEP 46 PORCH PANEL SLATS PANEL SLAT 5 4 X 3 X 28 2 WOOD SCREW FORT INSIDE VIEW 27 25 2 WOOD SCREW APPROXIMATELY 2 WOOD SCREW 5 4 X 3 X 28 PANEL SLAT 2 3 4 79 ...

Page 86: ...E WINDOW PANEL BOARDS MAKE SURE YOU EQUALLY SPACE ALL THE BOARDS LEAVING A UNIFORM GAP IN BETWEEN THEM USE 2 WOOD SCREWS TO FASTEN THE BOARDS THROUGH THE PRE DRILLED HOLES TO THE TOP MIDDLE AND BOTTOM PANEL BOARD BEHIND THEM 3 MAKE SURE YOU LEAVE APPROXIMATELY 11 1 2 X 14 1 2 OPENING FOR THE PLASTIC WINDOWS TO BE INSTALLED ON THE NEXT PAGE STRAIGHT SLIDE WALL FOR THIS WALL YOU SHOULD HAVE TWO OF T...

Page 87: ...TOP ATTACH EACH WINDOW WITH FOUR 1 1 2 WOOD SCREWS 2 FIND THREE WINDOW CROWNS AND PLACE EACH WINDOW CROWN ABOVE THE PLASTIC WINDOWS MAKE SURE THE ENDS OF THE CROWN ARE FLUSH WITH THE ENDS OF THE PLASTIC WINDOW ATTACH EACH WINDOW CROWN WITH TWO 1 1 4 WOOD SCREWS TOP OF THE FRAME IS 1 WINDOW CROWN PLASTIC WINDOW WINDOW CROWN PLASTIC WINDOW 81 ...

Page 88: ... SUPPORT RIGHT AND PORCH ROOF SUPPORT LEFT TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS THROUGH THE HOLE OFFSET DOWN INTO THE T NUT INSTALLED IN THE CORNER POST 2 THE ANGLED END SHOULD BE POINTING TO THE MAIN ROOF THE ANGLE END MUST BE FLUSH TO THE OUTSIDE EDGE OF THE MIDDLE CORNER POST INSERT A 5 16 X 3 1 2 LAG SCREW AND 5 16 WASHER THROUGH THE ANGLED END HOLE IN TO THE MIDDLE CORNER POST THERE WILL N...

Page 89: ... TOP END OF THE PORCH ROOF SUPPORTS MAKE SURE THE TOP EDGE OF THE ROOF STARTER IS TOUCHING THE MIDDLE CORNER POSTS AND CENTER IT BETWEEN THE ROOF SUPPORTS LEAVING AN EQUAL SPACE ON BOTH ENDS SECURE USING TWO 1 1 2 WOOD SCREWS PER SIDE THROUGH THE PRE DRILLED HOLES IN TO THE ROOF SUPPORTS THE HEAD OF THE SCREW MUST BE FLUSH TO THE ROOF BOARD DO NOT OVER TIGHTEN STEP 50 PORCH ROOF STARTER 83 ...

Page 90: ... 1 X 4 X 52 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS 4 PLACE THE 5 4 X 4 X 50 1 4 ROOF END CAP AT THE END OF THE ROOF SUPPORTS UNDERNEATH THE ROOF FINISHER AND FASTEN WITH TWO 2 WOOD SCREWS ON EACH END STEP 51 PORCH ROOF BOARDS 1 1 2 WOOD SCREW ROOF SUPPORT ROOF FINISHER 2 WOOD SCREW 5 4 X 4 X 50 1 4 ROOF END CAP 1 X 4 X 52 ROOF BOARD 1 X 5 X 52 ROOF STARTER ...

Page 91: ...E SUPPORTS WITH 2 1 2 WOOD SCREWS 3 FOR THE RIGHT SIDE ASSEMBLY PLACE A 2 X 4 X 14 3 4 PT TOP SUPPORT AND A 2 X 4 X 27 1 2 PT SEAT SUPPORT PARALLEL TO ONE ANOTHER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PIC...

Page 92: ...NSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 3 WOOD SCREWS STEP 53 PICNIC TABL...

Page 93: ...OARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT SUPPORTS TO THE TOP OR SEAT SUPPORTS WITH 2 WOOD SCREWS STEP 54 PICNIC TABLE TOP AND SEAT BOARDS PT TOP AND SEAT BOARD 5 4 X 6 X 43 2 WOOD SCREW 87 ...

Page 94: ...ND SPACE EVENLY THE HOLES ARE OFFSET TO THE TOP 2 FASTEN USING TWO 5 16 X 3 1 2 LAG SCREWS THROUGH THE SAFETY BAR HOLES INTO THE CORNER POSTS NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR LAG SCREWS STEP 55 PORCH SAFETY BAR 2 X 4 X 47 1 2 SAFETY BAR 5 16 X 3 1 2 LAG SCREW 88 ...

Page 95: ...AFETY BAR HOLES SHOULD BE OFFSET DOWN 2 MAKE SURE BOTH ENDS OF THE SAFETY BAR ARE AT THE SAME HEIGHT AND ATTACH USING 5 16 X 3 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THE HOLES INTO THE CORNER POSTS NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR LAG SCREWS STEP 56 FORT SAFETY BAR 5 16 X 3 1 2 LAG SCREW 5 16 WASHER 2 X 4 X 47 1 2 SAFETY BAR 40 1 2 89 ...

Page 96: ...TOY CHEST FOLLOW THE TOY CHEST INSTRUCTIONS TO ASSEMBLE IT STEP 57 TOY CHEST 90 ...

Page 97: ...IDE EXIT BOARD THE FLAT AREA OF THE SLIDE WITH FOUR INDENTATIONS WILL LIE ON TOP OF THE DECK BOARDS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 1 1 4 PAN HEAD SCREWS DO NOT OVER TIGHTEN STEP 58 MOUNTING THE SLIDE FLAT AREA LIES OVER THE DECK 1 1 4 PAN HEAD SCREW SLIDE EXIT BOARD DO NOT OVER TIGHTEN FLARED END RESTS OVER BOTTOM PANEL BOARD 91 ...

Page 98: ...INSTRUCTIONS PROVIDED SEE BELOW FOR PLACEMENT 2 ONCE IN PLACE TIGHTEN ALL HARDWARE ON SLIDE 3 8 X 3 1 2 4 X 4 RADRIDE POST BOARD AND THE 4 X 4 POST THE FLANGE OF THE SLIDE WASHER IN THIS HOLE WASHER GOES IN BETWEEN THE 2 X 6 LAG SCREW AND 5 16 3 8 X 3 1 2 LAG SCREW 3 8 FENDER INSERT A 5 16 X 3 1 2 THE BOTTOM OF THE OPENING SHOULD BE FLUSH TO THE DECK 92 ...

Page 99: ... 4 RAD RIDE POST STEP 60 SLIDE HEADER BOARD 1 MOUNT THE 2 X 4 X 29 3 4 SLIDE HEADER BOARD ABOVE THE EXTREME SLIDE IN BETWEEN THE FLANGE EDGE AND THE TOP PANEL BOARD SPACE EVENLY MAKE SURE THE ENDS OF THE HEADER BOARD ARE FLUSH TO THE 4 X 4 POSTS 2 FASTEN USING TWO 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 93 ...

Page 100: ...E TIC TAC TOE BOX IMPORTANT MAKE SURE THE TIC TAC TOE BOARDS ARE MOUNTED TO THE GREEN BRACKETS AS SHOWN BELOW 3 CENTER THE UNIT ON THE WINDOW PANEL BOARDS ON THE DOUBLE WINDOW WALL SIDE OF THE FORT 4 MOUNT THE LOWER TIC TAC TOE BOARD 4 ABOVE THE DECK ATTACH THE TIC TAC TOE BOARDS TO THE WALL BOARDS FROM THE OUTSIDE OF THE FORT WITH 2 WOOD SCREWS STEP 61 TIC TAC TOE INSTALLATION TIC TAC TOE BOARD 1...

Page 101: ...BASE LINE UP THE HOLES IN THE BINOCULAR BASE WITH THE HOLE ON THE BOTTOM SIDE OF THE BINOCULARS 3 SLIDE THE 8mm DIAMETER X 106 mm LENGTH PIVOT ROD THROUGH THE HOLES 4 FASTEN ONE 8mm ACORN NUT AND ONE 8mm WASHER ON EACH END OF THE PIVOT ROD STEP 62 BINOCULARS ACORN NUT 8mm WASHER BINOCULAR BASE WHEN ASSEMBLED 8mm LAG SCREW 5 16 X 1 1 4 PIVOT ROD 8mm ACORN NUT 8mm x 106mm WASHER 8mm 8mm WASHER BINOC...

Page 102: ...BACK OF THE TOP PANEL BOARD 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS TELESCOPE SQUARE 1 1 4 WOOD SCREW BRACKET TELESCOPE TELESCOPE STAND TOP PANEL BOARD 96 ...

Page 103: ... HEAD SCREWS PROVIDED WITH FLAG STEP 64 FLAG KIT 1 PLACE THE PLASTIC BASE OF THE FLAG ONTO THE CORNER POSTS AS SHOWN BELOW 2 ATTACH THE FLAG TO THE CORNER POST WITH THE PAN HEAD SCREWS PROVIDED WITH THE FLAG 97 ...

Page 104: ...D 5 STEP 65 CHALKBOARD 1 INSTALL THE CHALKBOARD 5 ABOVE THE DECK MAKE SURE THE CHALKBOARD IS CENTERED ON THE PANEL SLATS 2 FASTEN THE CHALKBOARD TO THE PANEL SLATS WITH 3 4 PAN HEAD SCREWS IN THE OUTER HOLES 98 ...

Page 105: ... HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 FASTEN THE SAFETY HANDLES TO THE FORT WITH TWO 1 1 4 PAN HEAD SCREWS AND 1 4 WASHERS PROVIDED WITH THE HANDLES 4 THE UPPER LEVEL SAFETY HANDLES SHOULD BE PLACED ON THE CORNER POSTS ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD FASTEN THE HANDLES WITH TWO 1 1 4 PAN HEAD SCREWS AND TWO 1 4 WASHERS STEP 66 SAFETY HANDLES 99 ...

Page 106: ...TS IN THE LENGTH OF THE ROPE THIS WILL AID YOUR CHILD IN CLIMBING AS WELL 4 LIFT THE ROCK WALL ASSEMBLY AND THREAD THE ROPE THROUGH THE FRONT OF THE BOTTOM ROCK WALL BOARD MAKE SURE THE ROPE IS TIGHT AND THEN TIE A KNOT IN THE ROPE BEHIND THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ROCK WALL THIS WILL ALLOW THE ROPE TO FULLY TIGHTEN STEP 67 ROCK WALL ROPE DRILL 7 8 HOLE TIE A COUPLE OF KNOTS TO ...

Page 107: ...S TRAPEZE BAR AND SIX SPRING CLIPS THE SWING BELTS AND TRAPEZE BAR SHALL BE INSTALLED IN THE LOCATIONS SHOWN BELOW 2 SNAP A SPRING CLIP ONTO EACH IRON DUCTILE SWING HANGER 3 HANG ONE CHAIN FROM EACH ACCESSORY ONTO EACH SPRING CLIP 4 ADJUST SWINGS UP OR DOWN BY CLIPPING ONTO HIGHER OR LOWER CHAIN LINKS STEP 68 HANGING THE SWINGS 101 ...

Page 108: ...FASTEN LOGO PLATE HERE CENTERED ON SWING BEAM 1 FASTEN THE PLAY SET LOGO PLATE CENTERED ONTO THE SWING BEAM WITH TWO 1 1 4 WOOD SCREWS STEP 69 NAME PLATE 102 ...

Page 109: ...STEP 70 SUNBURST PLASTIC CROWN 1 MOUNT THE PLASTIC CROWN OVER THE WOOD SUN AND FASTEN USING TWO 8 X 1 1 4 WOOD SCREWS CROWN WOOD SCREWS 8 X 1 1 4 PLASTIC 103 ...

Page 110: ...ERE THERE IS A FLAT SURFACE THAT IS AS WIDE AS THE TELEPHONE 2 BEFORE INSTALLING THE TELEPHONE CONSIDER THE HEIGHT OF YOUR CHILD SO THAT THEY MAY REACH THE TELEPHONE 3 FOLLOW THE DIRECTIONS ON THE FOLLOWING PAGE TO INSTALL THE TELEPHONE STEP 71 TELEPHONE 104 ...

Page 111: ...e number buttons No batteries are required FOR RESIDENTIAL USE ONLY FOR CHILDREN AGES 3 11 1 Place the Phone Base on the top or the side of an existing board on your play set The board should be at least 1 thick If the board is not 1 thick then trim the tip of the screw flush to the back side of the board after it is installed 2 Place the black rubber washer over the end of the 1 long phillips hea...

Page 112: ...OOD SCREW GROUND STAKE GROUND STAKE STEP 72 GROUND STAKES 1 HAMMER IN THE GROUND STAKES AT AN ANGLE NEXT TO THE SWING LEGS 2 FASTEN EACH GROUND STAKE TO THE SWING LEG WITH THE 2 SCREW PROVIDED WITH THE GROUND STAKE 106 ...

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