Gorilla 1500CTC Manual Download Page 77

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STEP 8: DECK SPACER AND DECK BOARD

1: PLACE THE 5/4 X 4 X 40-3/8" DECK SPACER BETWEEN THE CORNER POSTS ON THE LEFT SIDE OF THE FORT.

FASTEN THE DECK SPACER TO THE DECK SUPPORTS WITH FOUR 2" WOOD SCREWS.

2: PLACE THE 5/4 X 6 X 47-3/8" DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING

A 1/4" GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD. FASTEN THE DECK BOARD TO THE

DECK SUPPORTS WITH 2" WOOD SCREWS.

EACH END BETWEEN

THE CORNER POST AND

DECK SPACER

5/4 X 4 X 40-3/8"

DECK BOARD

5/4 X 6 X 47-3/8"

SCREWS

2" WOOD

SCREWS

2" WOOD

THE SIDE OF THE DECK

BOARD.

LEAVE A 1/4" GAP ON

DECK SPACER

IS FLUSH TO INSIDE

OF 2 X 4 BOTTOM

PANEL BOARD.

Summary of Contents for 1500CTC

Page 1: ...Industrial Court Canton GA 30114 www gorillaplaysets com Mountaineer Clubhouse Tarp Roof Model 1500CTC BOXES 1501 1502 1512 1518 Extreme Tube Slide Box Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 playsets playsets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...t your age 18 30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments Excellent Average Above Average Below Average Poor 3 EASY WAYS TO REGISTER OPTION 1 OPTION 2 OPTION 3 Fax this completed form to 678 880 3329 OR Mail this completed form to Gorilla Pla...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...REAR VIEW FRONT VIEW ...

Page 10: ...on manual 3 DO NOT install the Sandbox Seats in Step 51 Wood Roof or Step 44 Tarp Roof of the main instruction manual 4 DO install the Clubhouse Walls after the entire play set structure is completed 5 DO NOT build the picnic table until after the clubhouse walls are installed The 1500 play set series is modular Because of this some parts will be leftover after the Clubhouse Walls are installed Le...

Page 11: ...8 9 1 4 3 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 4 2 SQUARE DRIVE TIP QTY 1 3 8 x 1 1 8 BLACK PLASTIC PLUG QTY 2 11 0054 1518 HARDWARE PAGE 1 OF 1 REV C 3 24 2014 JH 5 16 x 3 1 2 LAG SCREW QTY 12 ...

Page 12: ...LAT 5 4 X 6 X 28 1 4 WINDOW 1 3 1800 WTB 1 BOARD WINDOW TOP 1 X 3 X 18 1 3 2988 OWOS 1 OUTSIDE SUPPORT OPEN WINDOW 1 X 3 X 29 7 8 1 3 3475 WBB 1 BOTTOM BOARD WINDOW 1 X 3 X 34 3 4 1 3 4050 PBB 2 BRACE PANEL BOARD 1 X 3 X 40 1 2 1 4 0900 TBW 3 1 X 4 X 9 31 32 OPEN WINDOW TOP BOARD 3 2 ...

Page 13: ...2775 BWB 5 WINDOW BOARD BOTTOM 1 X 4 X 27 3 4 1 4 2950 OWB 1 BOARD OPEN WINDOW 1 4 5100 WB 6 WALL BOARD 1 X 4 X 51 1 X 4 X 29 1 2 1 6 0843 TBD2 2 DOOR 2 TOP BOARD 1 X 6 X 8 7 16 1 6 1020 TBD1 2 DOOR 1 TOP BOARD 1 X 6 X 10 3 16 1 6 1118 OWTB2 2 1 X 6 X 13 5 8 OPEN WINDOW TOP BOARD 1 2 ...

Page 14: ...00 ATBD 1 BOARD DOOR ARCH TOP 1 X 6 X 27 1 6 2775 BBOW 4 OPEN WINDOW BOTTOM BOARD 1 X 6 X 27 3 4 1 6 3400 TBW 1 WINDOW TOP BOARD 1 6 5100 WB 11 WALL BOARD 1 X 6 X 51 1 X 6 X 34 2 4 4750 TPB 1 BOARD TOP PANEL 2 X 4 X 47 1 2 2 4 7000 BWB 2 2 X 6 X 70 BOTTOM PANEL BOARD DOOR 1 ...

Page 15: ... NOT SHOWN WINDOW 1 11 0054 1 07 0013 1518 HARDWARE 1 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE 2 6 4750 BBTS PICTURE DESCRIPTION QTY ...

Page 16: ...SE WALL 2 REMOVE THE SCREWS THAT CONNECT THE PICNIC TABLE SUPPORTS TO THE CORNER POSTS 3 SET THE PICNIC TABLE ASSEMBLY AND SCREWS ASIDE IN CASE YOU WISH TO REINSTALL THE PICNIC TABLE ON THE OTHER SIDE OF THE FORT LATER 4 PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS PICNIC TABLE ...

Page 17: ...SANDBOX SEAT STEP 2 REMOVING SANDBOX SEATS 1 REMOVE THE TWO SANDBOX SEAT BOARDS TO ATTACH THE WALL BOARDS ...

Page 18: ...THE FRONT 3 AFTER YOU INSTALL ALL THE CLUBHOUSE WALLS PUT THE ANGLE SUPPORTS BACK ON IT IS A GOOD IDEA TO LEAVE SCREWS IN THE ANGLE SUPPORTS AND TO NUMBER THEM AND THEIR LOCATION FOR LATER 4 PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS FOR THE ANGLE SUPPORTS AT THE LEFT AND RIGHT SIDES OF THE SET ANGLE SUPPORT ...

Page 19: ...2 HEX BOLT 3 1 2 LAG SCREWS AND FOUR 5 16 WASHERS TO ATTACH IT TO THE CORNER POSTS 2 PLACE THE BOTTOM BOARD TUDE SLIDE ON THE PLACE END PANEL BOARD USE 5 16 X 4 1 2 HEX BOLTS 5 16 X 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE A STEP 4 TUBE SLIDE BOARD 1 REMOVE THE END PANEL BOARD ...

Page 20: ...PLUGS AND PLACE THE PLASTIC PLUGS IN THE HOLES LEFT FROM REMOVING THE SAFETY BOARD IN THE CORNER POSTS 2 X 6 X 47 1 2 BOTTOM BOARD 5 16 X 3 1 2 LAG SCREW 5 16 WASHER 2 PLACE THE SAFETY BOARD YOU JUST REMOVED FLUSH WITH 2 X 6 BOTTOM BOARD USE TWO 5 16 X 3 1 2 LAG SCREWS AND TWO 5 16 WASHERS TO ATTACH IT TO CORNER POSTS A ...

Page 21: ...HEX BOLTS ON THE TOP HOLES 5 16 X 3 1 2 LAG SCREWS ON BOTTOM HOLES AND 5 16 WASHERS TO ATTACH IT TO THE POSTS 3 PLACE THE 2 X 4 X 70 BOTTOM WALL BOARD FLUSH WITH 2 X 6 BOTTOM BOARD USE TWO 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS TO ATTACH IT TO THE POSTS LAG SCREW 5 16 X 3 1 2 2 X 6 X 70 BOTTOM 2 X 6 X 70 5 16 X 4 1 2 HEX BOLT BOARD 5 16 WASHER 5 16 X 3 1 2 BOTTOM PANEL BOARD DOOR 5 16 WASHER LA...

Page 22: ...E FORT MAKE THE TOP PANEL BOARD FLUSH WITH 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE 2 USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS TO ATTACH THE TOP PANEL BOARD TO THE CORNER POSTS 2 X 6 X 47 1 2 5 16 WASHER BOTTOM BOARD LAG SCREW TUBE SLIDE 5 16 X 3 1 2 2 X 4 X 47 1 2 TOP PANEL BOARD OFFSET DOWN ...

Page 23: ...OARDS AND TWO 1 X 4 X 51 WALL BOARDS WITH PRE DRILLED HOLES 2 PLACE WALL BOARDS ON THE SWING BEAM SIDE OF THE FORT AGAINST THE TOP SAFETY BOARD AND SANDBOX BOARD AS SHOWN BELOW THE BOTTOM OF THE WALL BOARDS SHOULD BE 1 1 2 ABOVE THE BOTTOM OF THE SANDBOX BOARD 3 USE 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE WALL BOARDS TO ATTACH THEM TO THE SAFETY BOARD AND SANDBOX BOARD ...

Page 24: ... BRACE 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE AT THE CENTER OF THE WALL BOARDS YOU ATTACHED TO THE SWING BEAM SIDE FASTEN IT TO THE WALL BOARDS WITH 8 X 1 1 4 WOOD SCREWS 8 X 1 1 4 WOOD SCREW 1 X 3 X 40 1 2 PANEL BOARD BRACE ...

Page 25: ...CHING THE WINDOWS IN NEXT STEP ARE SHOWN BELOW 2 USE 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE WALL BOARDS TO ATTACH THEM TO THE BOTTOM PANEL BOARD DOOR AND BOTTOM PANEL BOARD 8 X 1 3 4 WOOD SCREW DOOR 1 BOARD THREE BOARDS WALL BOARD TWO TWO BOARDS DOOR2 1 X 6 X 51 BOARD 2 X 4 X 70 BOTTOM PANEL BOARD TOP BOARD 1 X 6 X 8 3 8 TOP 1 X 6 X 10 1 X 4 X 51 WALL BOARD FOUR BOARDS 1 X 4 X 9 TOP ...

Page 26: ...AT THE TOP STEP 11 INSTALL WINDOW 1 FIND THE PLASTIC WINDOW PLACE WINDOW AT THE REAR OF THE FORT IN THE OPENING THE 1 WIDE SECTION OF THE WINDOW FRAME SHOULD BE AT THE TOP ATTACH THE WINDOW WITH FOUR 1 1 4 WOOD SCREWS ...

Page 27: ... 1 PLACE THE 1 X 3 X 34 3 4 BOTTOM BOARD WINDOW FLUSH WITH BOTTOM OF THE WINDOW FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 PLACE THE 1 X 3 X 18 TOP BOARD WINDOW FLUSH WITH TOP OF THE WINDOW FASTEN WITH 8 X 1 1 4 WOOD SCREWS 3 PLACE THE 1 X 6 X 27 ARCH TOP BOARD DOOR FLUSH WITH THE BOTTOM OF THE TOP DOOR BOARD 2 AND TOP DOOR BOARD FASTEN WITH 8 X 1 1 4 WOOD SCREWS ...

Page 28: ...1 X 4 X 27 3 4 BOTTOM WINDOW BOARD TWO BOARDS 2 X 6 X 79 1 2 ROPE LADDER RUNNER 8 x 1 3 4 WOOD SCREW STEP 13 RIGHT SIDE WALL BOARDS 1 PLACE WALL BOARDS ON THE RIGHT SIDE OF THE FORT AGAINST THE TOP WALL PANEL BOARD AND ROPE LADDER RUNNER AS SHOWN BELOW THE BOTTOM OF THE WALL BOARDS SHOULD BE 1 1 2 ABOVE THE BOTTOM OF THE ROPE LADDER RUNNER FASTEN WITH 8 X 1 3 4 WOOD SCREWS LEAVING A 1 4 SPACE BETW...

Page 29: ... X 3 X 40 1 2 BOTTOM BOARD OPEN WINDOW STEP 14 PANEL BOARD BRACE AND BOARD WINDOW 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE FLUSH WITH BOTTOM BOARD OPEN WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 PLACE THE 1 X 6 X 34 TOP BOARD WINDOW FLUSH WITH OPEN WINDOW TOP BOARDS FASTEN WITH 8 X 1 1 4 WOOD SCREWS ...

Page 30: ...OW OUTSIDE SUPPORT ON THE OUTSIDE OF THE RIGHT WALL BOARDS FLUSH THE SUPPORT WITH THE TOP OF THE BOTTOM BOARD OPEN WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS A 8 X 1 1 4 OPEN WINDOW WOOD SCREW DETAIL A SCALE 2 17 BOTTOM BOARD FLUSH 1 X 3 X 29 7 8 OPEN WINDOW OUTSIDE SUPPORT ...

Page 31: ... 1 PLACE THE 1 X 4 X 29 1 2 OPEN WINDOW BOARD ON TOP FLUSH TO INSIDE OF THE PANEL BOARD BRACE FASTEN WITH 8 X 1 3 4 WOOD SCREWS A FLUSH DETAIL A SCALE 2 17 8 X 1 3 4 BOARD WOOD SCREW 1 X 4 X 29 1 2 OPEN WINDOW PANEL BOARD BRACE ...

Page 32: ...F THE 2 X 4 X 70 BOTTOM WALL BOARD SHOULD BE 30 3 8 FROM THE BOTTOM OF THE 2 X 6 X 70 SANDBOX BOARD 2 FASTEN THE 2 X 4 X 70 BOTTOM WALL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 X 3 1 2 5 16 WASHER BOARD LAG SCREW BOTTOM WALL 2 X 4 X 70 2 X 6 X 70 SANDBOX BOARD 30 3 8 ...

Page 33: ...SLAT 3 4 1 8 1 3 1 1 2 STEP 18 PANEL SLATS 1 FIND SEVEN 5 4 X 6 X 28 1 4 PANEL SLATS 2 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 3 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES ...

Page 34: ...ANGLE SUPPORT STEP 19 ANGLE SUPPORTS 1 REPLACE THE ANGLE SUPPORTS YOU REMOVED IN STEP 3 2 REFER TO STEP 6B IN THE MAIN MANUAL IF YOU DID NOT MARK YOUR ANGLE SUPPORTS IN STEP 3 OF THIS MANUAL ...

Page 35: ...TACH THE PICNIC TABLE SUPPORTS TO THE LEFT CORNER POSTS WITH THE SCREWS REMOVED IN STEP 1 IF THIS IS THE FIRST TIME INSTALLING THE PICNIC TABLE THEN REFER TO THE MAIN PART OF THE MANUAL STEP 34 TARP ROOF OR STEP 39 WOOD ROOF FOR DIMENSIONS INSTALL WITH 3 WOOD SCREWS ON THE LEFT SIDE OF THE UNIT AS SHOWN BELOW ...

Page 36: ...500CT 1500CTC BOXES 1501 1502 1512 1518 Extreme Tube Box and Slide Box 1518 only included with 1500CTC Clubhouse Model REV 5 6 2014 Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 ...

Page 37: ...llation Steps 16 17 Center Post and Panel Slat Installation Steps 18 19 Swing Beam Assembly Steps 20 27 Tarp Roof Assembly Steps 28 29 Hanging Swings and Safety Board Steps 30 31 Picnic Table Assembly and Installation Steps 32 34 Rope Ladder Assembly Installation Step 35 Extreme Tube Slide Side Panel Slats Right Side Angle Supports Steps 36 37 Wave Slide Rock Wall Rope Safety Handles and Telescope...

Page 38: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 39: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 40: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 41: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 42: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 43: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 44: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 45: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 46: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 47: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 48: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 49: ...uction process of your new playset before getting started SITE PLAN Playset height 10 feet 11 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 12 16 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Ladder Swing Belts 2 Rock Wall Rope Ladder Extreme Tube Slide 14 ...

Page 50: ...l ___ Locking Pliers Vise Grips ___ Shovel ___ Tarp or Marker Step 35 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Flag Kit ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Extreme Tube Slid...

Page 51: ...12 J H 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 7 CARRIAGE BOLT QTY 14 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 16 ...

Page 52: ...IZES 3 8 LOCK NUT QTY 19 8 X 1 WOOD SCREW QTY 2 8 X 3 WOOD SCREW QTY 20 8 X 1 3 4 WOOD SCREW QTY 4 1501 HARDWARE PAGE 2 OF 2 9 20 2012 J H 5 16 X 4 1 2 HEX BOLT QTY 14 8 X 2 WOOD SCREW QTY 189 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 5 16 WASHER QTY 34 3 8 WASHER QTY 31 8 X 2 1 2 WOOD SCREW QTY 52 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 TEE NUT QTY 22 17 ...

Page 53: ...2 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 2 1 2 HEX BOLT QTY 2 14 X 1 1 4 PAN HEAD SCREW QTY 10 8 X 2 1 2 WOOD SCREW QTY 14 5 16 TEE NUT QTY 2 18 ...

Page 54: ...EWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 24 5 16 WASHER 1512 HARDWARE PAGE 1 OF 1 9 19 2012 J H 5 16 X 3 1 2 LAG SCREW QTY 14 5 16 X 4 1 2 HEX BOLT QTY 10 8 X 2 1 2 WOOD SCREW QTY 6 5 16 TEE NUT QTY 10 8 X 2 WOOD SCREW QTY 35 8 X 3 WOOD SCREW QTY 3 19 ...

Page 55: ...ND PANEL 2 X 4 X 21 1 2 2 4 1475 PTTS 2 TOP SUPPORT PICNIC TABLE 2 4 1700 LS 5 LADDER STEP 2 X 4 X 17 2 X 4 X 14 3 4 2 4 2750 PTTS 2 SEAT SUPPORT PICNIC TABLE 2 X 4 X 27 1 2 4 6 STEP 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS 2 X 4 X 18 ANGLE SUPPORT 4 DESCRIPTION PICTURE QTY 20 ...

Page 56: ...DDER SIDE 2 4 4750 SBEP 2 2 HOLES OFFSET SAFETY BOARD END PANEL 2 HOLES ON 2 4 5800 CM CENTER 2 4 6600 RWS 2 2 X 4 X 70 CENTER DECK SUPPORT 2 RIGHT 2 1 LEFT 1 2 4 7000 CDS 2 4 4738 TB CENTER 1 HOLE ON ROCK WALL SIDE 2 4 6600 LRS 1 2 X 4 X 47 1 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 X 4 X 47 3 8 TARP BOARD 3 21 ...

Page 57: ...ENTERED OFFSET 1 BOARD 2 HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 2 2 X 6 X 70 2 X 6 X 70 FRONT FACE BOARD 4 2 6 7000 FFB 2 4 7188 CTS END PANEL BOTTOM PANEL BOARD 4 HOLES OFFSET 1 2 6 2150 EPB 2 2 6 4750 ESPB OFFSET 1 BOARD 4 HOLES AND SANDBOX 2 X 6 X 47 2 X 6 X 21 1 2 2 X 4 X 71 7 8 CENTER TARP SUPPORT 2 DESCRIPTION PICTURE QTY 22 ...

Page 58: ... X 79 1 2 1 2 6 7950 RLR 1 1 CENTER HOLES ON HOLES OFFSET 3 RUNNER 4 ROPE LADDER 2 6 7000 FTPB 1 CENTER 4 HOLES OFFSET PANEL BOARD FRONT TOP 2 6 7000 RFB 1 PICNIC TABLE 4 HOLES OFFSET BOARD REAR FACE SLAT 2 X 6 X 70 2 X 6 X 70 2 X 6 X 79 1 2 4 4 X 4 X 47 4 125 3 1325 PTS 2 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 2 DESCRIPTION PICTURE QTY 23 ...

Page 59: ...LAT 4 5 1 X 28 8 125 3 3300 PS 1 PANEL SLAT X 33 8 5 5 X 2 4 125 4 1450 DS DECK SPACER 2 5 1 X 4 X 14 4 125 4 2250 DS 1 4 2 X 3 X 18 4 125 3 2387 RWC 3 125 3 1875 LB 125 4 4038 DS DECK SPACER 8 5 3 X 4 X 40 5 4 X 2 5 4 X 3 X 23 7 8 ROCK WALL CAP 1 DESCRIPTION PICTURE QTY 24 ...

Page 60: ... 2 X 4 2 X 6 4 X 4 4 X 6 ETC BOTTOM ROCK WALL BOARD 125 6 4300 PTTS 4 4 TOP AND SEATS PICNIC TABLE X 6 X 43 X 6 X 23 4 5 125 6 2387 BRW 125 6 4737 DB DECK BOARD 8 4 4 4000 EWSMP 1 5 MOUNT POST END WALL SLIDE 4 X 4 X 40 7 3 X 6 X 47 4 125 6 2387 RWB 11 BOARD ROCK WALL 5 8 5 4 X 6 X 23 7 5 4 X 6 X 22 SANDBOX SEAT 1 DESCRIPTION PICTURE QTY 25 ...

Page 61: ... 4 X 6 X 120 PLASTIC COATED SL 1 4 X 4 X 108 SWING BEAM LEG 1 PLASTIC COATED 2 2 X 4 X 29 1 2 SLIDE HEADER BOARD 2 4 2950 SHB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION DESCRIPTION PICTURE QTY 26 ...

Page 62: ...04 0006 WAVE 1 SLIDE 1 2 03 0013 3 TRAPEZE BAR W CHAINS 1 ROPE LADDER ROPES SWING W CHAINS 04 0002 PICTURE DESCRIPTION QTY 10 ROCK WALL ROPE 27 ...

Page 63: ...R WILL VARY BY MODEL DESCRIPTION PICTURE QTY ROCK 5 ROCKS ARE IN ONE 11 5002 11 5010 1 1 PLATE EA 1 SWING BAG 07 0008 CLIMBING A FRAME SWING LEG BRACKET 1 10 ROCKS HARDWARE BOXES 1501 1502 1512 HARDWARE BOXES INSTRUCTIONS 28 ...

Page 64: ...SWING TELESCOPE 6 07 0001 HANGER 11 4012 IRON DUCTILE TIC TAC TOE UNASSEMBLED 07 0010 DESCRIPTION PICTURE QTY 1 1 29 ...

Page 65: ...CLIP SPRING 6 90 11 5013 BRACKET GREEN 11 4003 4 SAFETY HANDLE 2 HANDLES ARE IN ONE BAG 07 0005 1pr DESCRIPTION PICTURE QTY 30 ...

Page 66: ...DESCRIPTION PICTURE QTY 07 0004 1 09 1014 2 NOT SHOWN FLAG KIT LOGO PLATE MANUFACTURER 1 STEERING WHEEL 1 EXTREME TUBE SLIDE 03 0014 1pr GROUND STAKES 2 STAKES ARE IN ONE BAG 07 0016 31 ...

Page 67: ...ORIENT THE DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS FRONT OF FORT LEFT SWING BEAM NO T NUT CARRIAGE USING T NUT 4 X 4 X 96 BOLTS CORNER POST SIDE OF FORT BEAM MOUNT HOLE IN THIS NO T NUT IN ...

Page 68: ... LADDER RUNNER MUST BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE ROPE LADDER RUNNER TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS AND MEASURE 2 FROM THE TOP OF BOTH CORNER POSTS 4 BEFORE INSTALLING LAG SCREWS MEASURE THE DISTANCE ACROSS...

Page 69: ...SET HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD ...

Page 70: ...R THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 3 HAVE AN ASSISTANT HOLD UP THE LEFT OR RIGHT SIDE FRAME WHILE YOU ATTACH THE BOARDS IN STEPS 5 AND 6 SO THAT THE STRUCTURE REMAINS STABLE DURING ASSEMBLY 35 ...

Page 71: ...HE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS AT THE MIDDLE THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70...

Page 72: ...ORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 REAR FACE BOARD ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD ON THE FRON...

Page 73: ...E AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCR...

Page 74: ...UNDER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST TOP OF ANGLE SUPPORTS SHOULD BE FLUSH OR LOWER THAN THE DE...

Page 75: ...2 X 4 X 47 1 2 PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS OFFSET UP BOTTOM PANEL BOARD 5 16 WASHER 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW 40 ...

Page 76: ...LOOSEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET REMOVE THE SCREWS ON ONE SIDE OF EACH DECK SPACER 2 ALLOW THE DECK BOARDS TO DROP DOWN IN BETWEEN THE FRONT FACE BOARD AND REAR FACE BOARD 3 TIGHTEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET 4 RE INSTALL THE SCREWS IN THE DECK SPACERS THEN INSTALL THE DECK BOARDS AS INDICATED IN THE INSTRUCTIONS RIGHT SIDE BOARDS BOAR...

Page 77: ...DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING A 1 4 GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD FASTEN THE DECK BOARD TO THE DECK SUPPORTS WITH 2 WOOD SCREWS EACH END BETWEEN THE CORNER POST AND DECK SPACER 5 4 X 4 X 40 3 8 DECK BOARD 5 4 X 6 X 47 3 8 SCREWS 2 WOOD SCREWS 2 WOOD THE SIDE OF THE DECK BOARD LEAVE A 1 4 GAP ON DECK SPACER IS FLUSH TO INSIDE OF...

Page 78: ...D MARK THE MEASUREMENT ON THE INSIDE ALIGN THE TOP AND SIDE OF THE END WALL SLIDE MOUNT POST WITH THE MARKS 3 USE THREE 2 1 2 WOOD SCREWS TO ATTACH THE END WALL SLIDE MOUNT POST TO THE ROPE LADDER SUPPORT FROM THE OUTSIDE OF THE ROPE LADDER SUPPORT 4 THE END WALL SLIDE MOUNT POST CAN HANG FREELY AT THIS TIME SLIDE MOUNT POST FORT FRONT OF 4 X 4 X 40 END WALL ROPE LADDER SUPPORT 2 26 POST FRONT OF ...

Page 79: ...INSIDE ATTACH EACH DECK SUPPORT TO THE POST WITH THREE 2 1 2 WOOD SCREWS 2 DRILL 1 8 PILOTHOLES THROUGH THE DECK BOARD AND DECK SPACER AS SHOWN IN THE TOP VIEW BELOW 3 SECURE 2 WOOD SCREWS THROUGH THE DECK BOARD INTO THE DECK SUPPORTS 4 NOW SECURE THE FAR END OF THE DECK SUPPORTS TO THE DECK SPACER WITH 2 WOOD SCREWS 2 X 4 X 70 DECK SUPPORTS 25 1 21 3 4 4 4 4 3 4 3 4 TOP VIEW HAVE AN ASSISTANT HOL...

Page 80: ...4 X 70 CENTER DECK SUPPORTS TO THE 2 X 6 BOTTOM PANEL BOARD 2 WOOD SCREW 5 4 X 3 3 8 X 14 1 2 DECK SPACER DECK BOARD CENTER DECK SUPPORTS WITH 2 WOOD SCREWS DECK SPACER 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 6 X 47 1 2 3 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 3 3 8 X 14 1 2 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BET...

Page 81: ... X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER 2 X 4 X 66 ROCK WALL SIDES A T NUT 45 ...

Page 82: ... WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK W...

Page 83: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME A 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 47 ...

Page 84: ...N HEAD SCREWS AND WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 85: ...8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES 5 16 X WASHER 5 16 X 1 1 2 HEX BOLT INSERT T NUTS IN HOLES ON B...

Page 86: ...INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BACK ABOVE THE TOP STEP OF THE LADDER WITH TWO 2 WOOD SCREWS PER SIDE LADDER SIDE 2 X 4 X 66 T NUT SLOTS ON BOTTOM LADDER STEP 2 X 4 X...

Page 87: ...RILL A 3 8 HOLE THROUGH THE REAR ENTRY BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE REAR ENTRY BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES 3 4 REAR ENTRY BOARD 5 16 WASHER INSERT T NUTS IN HOLES ON BACK S...

Page 88: ...ILINGS 3 FASTEN THE CENTER TARP SUPPORTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER TARP SUPPORT TO THE DECK AND SECURE THE BOTTOM OF THE CENTER TARP SUPPORT TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS RAILINGS 2 X 4 X 71 7 8 CENTER TARP SUPPORTS BOTTOM PANEL BOARDS A 5 16 X 2 1 2 RAILING SCALE 1 8 HEX BOLT BOTTOM PANEL BOARD 5 16 T NUT D...

Page 89: ...THE NOTCH ON THE FRONT FACE BOARD C STEP 19 PANEL SLATS 1 FIND THIRTEEN 5 4 X 2 5 8 X 28 1 4 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET 53 ...

Page 90: ...LES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 54 ...

Page 91: ...UCTILE SWING HANGERS WITH THE HOLES IN THE SWINGBEAM IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 21 IRON DUCTILE SWING HANGERS 55 ...

Page 92: ...LUSH TO TOP OF SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG STEP 22 ATTACH SWING LEGS TO BRACKET 56 ...

Page 93: ...OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM THESE TWO HOLE LOCATIONS WILL BE EMPTY ON YOUR SWING BEAM LINE THEM UP WITH THE HOLES IN THE SWING LEG BRACKET UNDER THE SWING BEAM 57 ...

Page 94: ... BEAM BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 24 MOUNT SWING BEAM TO SWING BEAM LEGS 58 ...

Page 95: ...F THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 I...

Page 96: ...EVEL STEP 26 LEVEL SWING BEAM IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 60 ...

Page 97: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 27 SWING LEG CROSS MEMBER 61 ...

Page 98: ...HREE 2 X 4 X 47 3 8 TARP BOARDS 2 ATTACH EACH TARP BOARD TO THE TOP OF THE CENTER TARP SUPPORTS OR THE CORNER POSTS WITH 8 X 2 1 2 WOOD SCREWS STEP 28 TARP BOARDS 2 X 4 X 47 3 8 TARP BOARD 8 X 2 1 2 WOOD SCREW 62 ...

Page 99: ...HE PAN HEAD SCREW WITH A 1 8 DRILL BIT 3 NOW FOLD THE FLAP UNDER THE TARP BOARD AND FASTEN THE GROMMETS UNDER THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE NOTE IF YOU WISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREWS WITH A 1 8 DRILL BIT THE SIDE OF THE TARP BOARD ON FASTEN OUTSIDE GROMMETS FIRST TO DETAIL E EACH SIDE WITH 14 X 1 1 4 PAN HEAD SCREWS AND 1...

Page 100: ...TART BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED STEP 30 HANGING THE SWINGS SPRING CLIP SWING CHAIN 64 ...

Page 101: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 65 ...

Page 102: ...OULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 3 FOR THE RIGHT SIDE ASSEMBLY PLACE A 2 X 4 X 14 3 4 PT TOP SUPPORT AND A 2 X 4 X 27 1 2 PT SEAT SUPPORT PARALLEL TO ONE ANOTHER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORT...

Page 103: ...THE INSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8...

Page 104: ...OP SEAT BOARDS STEP 34 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 68 ...

Page 105: ...OUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE THE KNOT BEHIND THE ROPE LADDER RUNNER AND RETIE IT UNTIL YOU CAN NO LONGER WRAP THE ROPE AROUND YOUR HAND BE 14 BELOW THE ROPE LADDER SUPPORT 2 1 SLIDE A ROPE LADDER RUNG AGAINST THE THREE KNOTS 5 SLIDE T...

Page 106: ...E CORNER POST HERE BEFORE MOUNTING THE SLIDE TO THE PLAY SET IN THE NEXT STEP STEP 36 EXTREME TUBE SLIDE 1 ASSEMBLE THE EXTREME TUBE SLIDE SEE INSTRUCTIONS ENCLOSED IN THE EXTREME TUBE SLIDE BOX 2 USE STEP 36A TO ATTACH THE SLIDE TO THE PLAY SET 70 ...

Page 107: ...HING THE SLIDE TO THE FORT 1 ATTACH SLIDE ENTRY ASSEMBLY TO THE CORNER POST AND CENTER POST OF THE FORT WITH 3 8 X 3 1 2 LAG SCREWS WITH 3 8 FENDER WASHERS 2 DO NOT ATTACH THE BOTTOM RIGHT HOLE OF THE SLIDE ENTRY PLATE AT THIS TIME LEAVE THIS HOLE EMPTY 71 ...

Page 108: ...ENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 PLACE THE 2 X 4 X 21 1 2 END PANEL BOARD ABOVE THE 2 X 6 X 21 1 2 END PANEL BOARD AND FASTEN TO THE CENTER POST AND CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 FROM THE INSIDE OF THE FORT FASTEN THE 5 4 X 3 X 33 PANEL SLATS WITH 2 WOOD SCREWS 6 TIGHTEN ALL HARDWARE ON THE SLIDE STEP 36B SLIDE PANEL LAG SCREWS 3 THIS SIDE LA...

Page 109: ...DER SUPPORT 5 16 X 3 1 2 LAG SCREW 5 16 WASHER STEP 36C ATTACHING SIDE HEADER BOARD 1 PLACE THE 2 X 4 X 29 1 4 SLIDE HEADER BOARD BETWEEN THE SLIDE AND THE ROPE LADDER SUPPORT ATTACH SLIDE HEADER BOARD TO POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 73 ...

Page 110: ...THE RIGHT SIDE TUBE SLIDE SIDE 3 FOR THE 2 X 4 X 18 ANGLE SUPPORTS AT THE RIGHT FRONT USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK AND INTO THE ANGLE SUPPORT USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE RIGHT FRONT ANGLE SUPPORT TO THE RIGHT FRONT CORNER POST 3 WOOD SCREW 2 WOOD SCREW USE TWO 2 1 2 WOOD SCREWS TO FASTEN THIS ANGLE SUPPORT TO THE DECK SPACER ANGLE SUPPORT AT RIGHT REAR 2 X 4 X 18 USE...

Page 111: ... OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 THE FLARED END OF THE SLIDE WILL REST ON THE BOTTOM PANEL BOARD 3 ATTACH THE SLIDE TO THE DECK WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 14 X 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 75 ...

Page 112: ...PE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN STEP 39 INSTALLING THE ROCK WALL ROPE TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE OF THIS HOLE IN THE FRONT TOP PANEL BOARD NOTE YOU MAY TIE UP TO THREE KNOTS S...

Page 113: ...E THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL CENTER POST OR CORNER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 40 SAFETY HANDLES 77 ...

Page 114: ...THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE STEP 41 TELESCOPE CENTER POST 1 1 4 WOOD SCREWS TELESCOPE TELESCOPE STAND TELESCOPE BRACKETS 78 ...

Page 115: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 GREEN BRACKET GREEN BRACKET TIC TAC TOE AFTER ASSEMBLING 79 ...

Page 116: ... ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 43 TIC TAC TOE INSTALLATION SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 8 X 1 3 4 WOOD SCREWS 4 00 80 ...

Page 117: ...EP 44 SANDBOX SEATS AND NAME PLATE 1 PLACE THE 5 4 X 6 X 22 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 81 ...

Page 118: ...FLAG 1 2 PHILLIPS HEAD SCREW STEP 45 FLAG KIT 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN 82 ...

Page 119: ...X 2 WOOD SCREW 8 X 2 WOOD SCREW STEP 46 GROUND STAKES 1 HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 8 X 2 WOOD SCREW PROVIDED WITH THE GROUND STAKE 83 ...

Page 120: ...WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEERING WHEEL CAP 1 BELOW THE T NUT STEERING WHEEL STEERING WHEEL INSERT WASHER 2 1 2 LAG SCREW DRILL 3 16 HOLE T NUT 84 ...

Page 121: ...ur play set that will be leftover when construction is completed 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 125 4 4038 DS Deck Spacer This part is only used for...

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