Backyard Discovery 1606036 Owner'S Manual & Assembly Instructions Download Page 1

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Model # 1606036

0DOLEX

Owner's Manual & Assembly Instructions

MANUFACTURED BY:
Backyard Discovery

3305 Airport Drive
Pittsburg, KS 66762
800-856-4445

average 2 person assembly time

assembly time may vary based on skill level

Wooden Swing Set

Summary of Contents for 1606036

Page 1: ...scovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 1606036 0DOLEX Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 average 2 person assembly time assembly time may vary based on skill level Wooden Swing Set ...

Page 2: ...m for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customers...

Page 3: ...k packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use such as Daycare Preschool Nursery School Recreational Park or any similar Commercial Application This manual contains helpful information concerning assembly preparation installation proced...

Page 4: ...ty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism improper use failure due to loading or use beyond the capacities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floo...

Page 5: ...ver the top support bar this could reduce the strength of the chain or rope DO NOT let children push empty seats The seat could hit them and cause serious injury Instruct and teach children to sit in the center of the swings with their full weight on the seats DO NOT allow children to use the equipment in a manner other than intended Instruct children NOT to get off equipment while it is in motion...

Page 6: ... loose fill surfacing over hard surfaces such as concrete or asphalt Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6ft 1 8m feet in all directions around the play area Do not apply playground surfacing unti...

Page 7: ... asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1 Installations of these surfaces generally require a professional and are not do it yourself projects X3 1 4 2Reviewsurfacespecificationbeforepurchasingthis typeofsurfacing Asktheinstaller manufactur...

Page 8: ...y Additional Maintenance Check the swing beam and hardware every two weeks due to wood expansion and contraction It is particularly important that this procedure be followed at the beginning of each season Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sand may be necessary to maintain a safe playing environment Treat your p...

Page 9: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn grey over time How can I reduce the amount of weathering to wood product 1 Your wood product is coated w...

Page 10: ... not completely tighten until instructed LOCK WASHER LOCK WASHER BOLT BARREL NUT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole ...

Page 11: ... Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any parts that may be missing or damaged To help with assembly we recommend sorting your hardware bags with the seven digit alpha numeric number printed on the bags or by hardware type i e bolts nuts etc Organizing your...

Page 12: ... Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 5 16 7 16 1 8 3 8 Drill Bits Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase 12 ...

Page 13: ...p in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Basic Setup Dimensions Place the set on level ground not less than 6 ft 2 m from any structure or obstruction such as a fence garage house ove...

Page 14: ...36x86x889 E5 RAIL UPRIGHT W4L06398 1 3 8 x3 3 8 x35 7 8 36x86x912 E6 FRONT RIGHT UPRIGHT W2A01933 1 3 8 x3 3 8 x84 36x86x2135 E7 FRONT LEFT UPRIGHT W4L06425 1 3 8 x3 3 8 x84 36x86x2135 E8 REAR RIGHT UPRIGHT W4L06426 1 3 8 x3 3 8 x84 36x86x2135 E9 FRONT RIGHT UPRIGHT W4L06427 1 3 8 x3 3 8 x84 36x86x2135 E10 FORT UPRIGHT W4L06455 1 3 8 x3 3 8 x51 3 8 36x86x1305 E11 RIGHT FORT UPRIGHT W4L06475 1 3 8 ...

Page 15: ...4L06433 1 x5 1 4 x14 5 8 24x134x370 G1 WALL RAIL W4L06469 1 x5 1 4 x76 7 8 24x134x1952 G50 GROUND BOARD W4L06613 1 x5 1 4 x86 3 4 24x134x2202 H1 FLOOR RAIL W4L06391 1 x3 3 8 x56 3 4 24x86x1442 H2 FLOOR RAIL W4L06392 1 x3 3 8 x54 7 8 24x86x1394 H3 FLOOR RAIL W4L06395 1 x3 3 8 x56 3 4 24x86x1442 H4 FLOOR RAIL W4L06396 1 x3 3 8 x54 7 8 24x86x1394 H5 FLOOR SUPPORT W4L06399 1 x3 3 8 x54 7 8 24x86x1394 ...

Page 16: ...86x1219 H13 SWING BEAM MOUNT W4L06533 1 x3 3 8 x54 3 8 24x86x1380 H14 STAIR HAND RAIL W4L06622 1 x3 3 8 x46 1 8 24x86x1170 H20 DECK BRACE W4L06397 1 x3 3 8 x13 24x86x330 H76 LADDER RUNG W4L06609 1 x3 3 8 x18 1 8 24x86x460 H77 LEFT UPRIGHT W4L06606 1 x3 3 8 x64 3 8 24x86x1634 H78 RIGHT UPRIGHT W4L06607 1 x3 3 8 x64 3 8 24x86x1634 H79 LEFT UPRIGHT W4L06611 1 x3 3 8 x38 3 8 24x86x976 H80 RIGHT UPRIGH...

Page 17: ...06389 5 8 x5 1 4 x54 7 8 16x134x1394 K2 GROUND BOARD W4L06390 5 8 x5 1 4 x56 1 8 16x134x1426 K3 GROUND BOARD W4L06428 5 8 x5 1 4 x52 1 2 16x134x1335 K4 GROUND BOARD W4L06429 5 8 x5 1 4 x55 5 8 16x134x1412 K5 GROUND BOARD W4L06430 5 8 x5 1 4 x55 5 8 16x134x1412 K6 GROUND BOARD W4L06431 5 8 x5 1 4 x50 1 4 16x134x1275 K7 GROUND BOARD W4L06432 5 8 x5 1 4 x78 16x134x1981 K8 ARCHED WALL RAIL W4L06460 5 ...

Page 18: ...IL W4L06479 5 8 x5 1 4 x53 7 8 16x134x1367 K16 ARCHED WALL RAIL W4L06530 5 8 x5 1 4 x54 3 8 16x134x1380 K17 ARCHED WALL RAIL W4L06531 5 8 x5 1 4 x53 7 8 16x134x1367 K18 WALL RAIL W4L06532 5 8 x5 1 4 x54 3 8 16x134x1380 L1 FLOOR BOARD W4L06400 5 8 x4 3 8 x52 16x112x1321 L2 FLOOR BOARD W4L06404 5 8 x4 3 8 x54 3 8 16x112x1382 L3 GABLE BOARD W4L06412 5 8 x4 3 8 x25 3 8 16x112x644 L4 BOTTOM BOARD W4L06...

Page 19: ... WALL RAIL W4L06393 5 8 x3 3 8 x17 1 2 16x86x445 M3 WALL RAIL W4L06394 5 8 x3 3 8 x54 7 8 16x86x1394 M4 FLOOR BOARD W4L06401 5 8 x3 3 8 x56 3 4 16x86x1442 M5 FLOOR BOARD W4L06402 5 8 x3 3 8 x54 3 8 16x86x1382 M6 WALL BOARD W4L06405 5 8 x3 3 8 x25 16x86x635 M7 WALL RAIL W4L06406 5 8 x3 3 8 x31 1 2 16x86x799 M8 WALL RAIL W4L06409 5 8 x3 3 8 x17 1 4 16x86x439 M9 WALL RAIL W4L06410 5 8 x3 3 8 x16 5 8 ...

Page 20: ...x1379 M17 WALL RAIL W4L06459 5 8 x3 3 8 x26 5 8 16x86x676 M18 WALL RAIL W4L06461 5 8 x3 3 8 x25 7 8 16x86x658 M19 WALL RAIL W4L06463 5 8 x3 3 8 x29 1 4 16x86x744 M20 WALL RAIL W4L06464 5 8 x3 3 8 x5 3 8 16x86x138 M21 WALL RAIL W4L06465 5 8 x3 3 8 x54 3 8 16x86x1380 M22 WALL RAIL W4L06466 5 8 x3 3 8 x30 1 2 16x86x774 M23 WALL RAIL W4L06467 5 8 x3 3 8 x3 3 8 16x86x86 M24 WALL RAIL W4L06468 5 8 x3 3 ...

Page 21: ...L06539 5 8 x3 3 8 x41 3 8 16x86x1052 M33 FASCIA BOARD W4L06559 5 8 x3 3 8 x25 5 8 16x86x652 M34 FASCIA BOARD W4L06560 5 8 x3 3 8 x42 16x86x1068 M35 STAIR BOARD W4L06618 5 8 x3 3 8 x20 5 8 16x86x525 M70 SLIDE BED SUPPORT W100935 5 8 x3 3 8 x19 7 8 16x86x505 M73 REAR SUPPORT W4L06608 5 8 x3 3 8 x19 1 4 16x86x488 M36 FILLER BOARD W4L06800 5 8 x3 3 8 x3 16x86x76 M37 FILLER BOARD W4L06801 5 8 x3 3 8 x6...

Page 22: ... BOARD W4L06457 5 8 x2 3 8 x54 1 4 16x60x1379 N8 GABLE BOARD W4L06558 5 8 x2 3 8 x34 3 4 16x60x884 O1 PICKET W4L06623 5 8 x1 3 8 x33 1 8 16x34x840 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 Q1 COUNTER TOP SUPPORT W4L06416 1 x4 3 8 x5 7 8 24x112x150 Q2 SANDBOX SEAT SUPPORT W4L06434 1 x4 3 8 x8 24x112x202 S1 RAIL BOARD W4L06408 1 x1 x25 1 4 24x24x640 S2 CORNER BOARD W4L06424 1 x1 x8 7 8 24x24x2...

Page 23: ...x1 3 8 x49 5 8 24x34x1262 Y1 STAIR BOARD W4L06621 5 8 x4 x20 5 8 16x102x525 WP1 FRONT RIGHT CORNER PANEL W2A01911 WP2 REAR RIGHT CORNER PANEL W2A01914 WP3 FRONT LEFT CORNER PANEL W2A01917 WP4 REAR LEFT CORNER PANEL W2A01920 Y2 STAIR BOARD W4L06620 5 8 x2 5 8 x20 5 8 16x67x525 23 ...

Page 24: ...P6 LEFT CENTER PANEL W2A01924 WP8 HEADER ASSEMBLY W2A01926 RP1 LOWER ROOF PANEL W2A01929 RP2 UPPER ROOF PANEL W2A01930 DP1 RIGHT DOOR ASSEMBLY W2A01927 DP2 LEFT DOOR ASSEMBLY W2A01928 SR1 STAIR STRINGER ASSEMBLY W2A01937 RP3 LOWER ROOF PANEL W2A01932 RP4 UPPER ROOF PANEL W2A01936 24 ...

Page 25: ...H100363 1 BOLT HEX 5 16x1 1 4 H100042 4 BOLT HEX 5 16x4 1 4 BLK H100476 2 BOLT HEX 3 8x5 3 4 H100056 9 BOLT WH 5 16x1 2 BLK H100396 4 BOLT WH 5 16x1 BLK H100468 18 BOLT WH 5 16x1 1 4 BLK H100459 4 BOLT WH 5 16x1 1 2 BLK H100407 18 BOLT WH 5 16x1 3 4 BLK H100378 76 BOLT WH 5 16x2 1 4 BLK H100205 30 BOLT WH 5 16x2 1 2 BLK H100194 11 BOLT WH 1 4x1 2 BLK H100401 6 BOLT WH 1 4x5 8 BLK H100486 3 BOLT WH...

Page 26: ...2 VT SCREW PFH 8x1 1 2 BLK H100200 4 CY SCREW PWH 8x5 8 H100128 9 BC SCREW PWH 8x3 4 H100070 17 SCREW PWH 8x1 2 BLK H100408 4 VV SCREW PWH 8x5 8 BLK H100202 22 CJ NUT LOCK 5 16 H100110 11 BF T NUT 3 8 H100073 9 BG T NUT 5 16 H100074 11 T NUT 5 16 BLK H100379 136 T NUT 1 4 BLK H100398 12 LC LAG SCREW WH 1 4x1 1 2 BLK H100403 9 LAG SCREW WH 1 4x2 BLK H100487 9 LC LAG SCREW WH 1 4x1 1 2 H100145 4 LAG...

Page 27: ...00193 2 VK NUT BARREL WH 5 16x7 8 BLK H100192 18 NUT BARREL WH 5 16x5 8 BLK H100469 14 NUT BARREL WH 1 4x7 8 BLK H100399 11 NUT BARREL WH 1 4x5 8 BLK H100404 6 BY 6 SWING HANGER QUICK LINK H100097 4 T 30 TORX WRENCH H100114 2 T 40 TORX BIT A100042 2 T 30 TORX BIT H100147 2 T 40 TORX WRENCH A100041 2 27 ...

Page 28: ... H100095 4 CA WASHER FLAT 11x25 H100102 9 CD WASHER FLAT 8x27 H100105 15 WASHER FLAT 9x18 BLK H100474 9 WASHER LOCK EXT 6x15 BLK H100405 30 WASHER LOCK EXT 8x15 BLK H100400 16 VS WASHER LOCK EXT 12x19 BLK H100199 27 VR WASHER LOCK EXT 8x19 BLK H100198 235 WASHER SPLIT 5 16 BLK H100477 2 WASHER FLAT 8x27 BLK H100478 4 28 ...

Page 29: ...L BRACKET 2 5x38x50x55 A100340 EX GLIDER BUSHING BYD GREEN A100066 EY TUBING CAP GLIDER SUPPORT A100067 FA QUICK LINK A100069 EH LTP ID TAG LARGE AGES 3 10 A100051 EA HAND GRIP YELLOW PLASTIC A100043 JV HAND GRIP GREEN 816 C C A100134 KC METAL GROUND STAKE BROWN A100178 EZ CHAIN GREEN 51 25 A100068 EF CHAIN GREEN 57 A100047 SR B REVISION TAG A100315 SWING HANGER A4M00505 SALOON DOOR HINGE KIT A4M0...

Page 30: ... 0 0 0 3 2 T R S L I D E R A I L 1 0 T O P R I G H T G R E E N A 1 0 0 0 3 3 TB SWING BEAM EXTENSION BRACKET LEFT A100325 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 FAUCET KIT A6P00024 STOVE KIT A6P00025 SURFACE MOUNT BASIN A6P00032 KE SLIDE BED 10 YELLOW A100197 SEAT CUSHION A6P00107 SWING SEAT GREEN A6P00054 DN GLIDER SEAT DARK GREEN A100025 DO CAPTAINS GLIDER ARM YELLOW A100026 WINDOW FLAT P...

Page 31: ...3 FOOT LADDER ASSEMBLY STEP 1 SCREW PFH 8x2 6 PLCS H76 H79 H79 LEFT UPRIGHT W4L06611 1 x3 3 8 x38 3 8 24x86x976 H76 LADDER RUNG W4L06609 1 x3 3 8 x18 1 8 24x86x460 SCREW PFH 8x2 6 31 ...

Page 32: ...3 FOOT LADDER ASSEMBLY STEP 2 SCREW PFH 8x2 6 PLCS H80 SCREW PFH 8x2 6 H80 RIGHT UPRIGHT W4L06612 1 x3 3 8 x38 3 8 24x86x976 32 ...

Page 33: ...3 FOOT LADDER ASSEMBLY STEP 3 SCREW PFH 8x2 4 M73 REAR SUPPORT W4L06608 5 8 x3 3 8 x19 1 4 16x86x488 SCREW PFH 8x2 4 PLCS M73 1 1 4 33 ...

Page 34: ...3 FOOT LADDER ASSEMBLY STEP 4 M110 ATTACHMENT BOARD W4L06610 5 8 x3 3 8 x19 1 4 16x86x488 SCREW PFH 8x2 4 SCREW PFH 8x2 4 PLCS M110 FLUSH 34 ...

Page 35: ...5 FOOT LADDER ASSEMBLY STEP 1 SCREW PFH 8x2 10 PLCS H76 H77 H77 LEFT UPRIGHT W4L06606 1 x3 3 8 x64 3 8 24x86x1634 H76 LADDER RUNG W4L06609 1 x3 3 8 x18 1 8 24x86x460 SCREW PFH 8x2 10 35 ...

Page 36: ...5 FOOT LADDER ASSEMBLY STEP 2 SCREW PFH 8x2 10 PLCS H78 SCREW PFH 8x2 10 H78 RIGHT UPRIGHT W4L06607 1 x3 3 8 x64 3 8 24x86x1634 36 ...

Page 37: ...FOOT LADDER ASSEMBLY STEP 3 SCREW PFH 8x2 8 PLCS SCREW PFH 8x2 8 M110 M73 M73 REAR SUPPORT W4L06608 5 8 x3 3 8 x19 1 4 16x86x488 M110 ATTACHMENT BOARD W4L06610 5 8 x3 3 8 x19 1 4 16x86x488 1 1 4 FLUSH 37 ...

Page 38: ...5 FOOT LADDER ASSEMBLY STEP 4 JV HAND GRIP GREEN 816 c c A100134 JV LAG SCREW WH 1 4x1 1 2 4 PLCS LAG SCREW WH 1 4x1 1 2 4 38 ...

Page 39: ... BEAM W4L06616 3 3 8 x5 1 4 x89 1 2 86x134x2274 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 TB SWING BEAM EXTENSION BRACKET LEFT A100325 GD L BRACKET 66x66x127 A100140 BOLT HEX 5 16x4 1 4 BLK 2 PLCS WASHER SPLIT 5 16 BLK 2 PLCS WASHER FLAT 8x27 BLK 2 PLCS WASHER FLAT 8x27 BLK 2 PLCS NUT LOCK 5 16 BLK 2 PLCS BOLT WH 5 16x3 BLK 3 PLCS NUT BARREL WH 5 16x7 8 BLK 3 PLCS A50 GD TB TC 39 ...

Page 40: ...H 5 16x7 8 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x2 BLK 4 PLCS SP50 E51 E51 E50 G50 5 FT SWING BEAM ASSEMBLY E51 ANGLE BRACE W4L06614 1 3 8 x3 3 8 x88 3 4 36x86x2254 G50 GROUND BOARD W4L06613 1 x5 1 4 x86 3 4 24x134x2202 SP50 SWING BEAM SUPPORT W4L06617 3 3 8 x3 3 8 x49 3 8 86x86x1254 E50 END SUPPORT W4L06615 1 3 8 x3 3 8 x44 1 8 36x86x1120 BOLT WH...

Page 41: ...J STEP 3 5 FT SWING BEAM ASSEMBLY NUT BARREL WH 5 16x7 8 BLK 2 BOLT WH 5 16x3 BLK 2 NUT BARREL WH 5 16x7 8 BLK 2 PLCS BOLT WH 5 16x3 BLK 2 PLCS SWING BEAM ASSEMBLY SWING BEAM END ASSEMBLY 41 ...

Page 42: ...EAM ASSEMBLY STEP 4 T NUT 3 8 8 WASHER FLAT 11x25 8 WASHER LOCK INT 10x18 8 BOLT HEX 3 8x5 3 4 8 SWING HANGER A4M00505 T NUT 3 8 8 PLCS WASHER LOCK INT 10x18 8 PLCS BOLT HEX 3 8x5 3 4 8 PLCS SWING HANGER 4 PLCS 42 ...

Page 43: ...TUBING CAP GLIDER SUPPORT 4 PLCS WASHER FLAT 8x27 4 PLCS NUT LOCK 5 16 4 PLCS GLIDER SUPPORT BYD GREEN 2 PLCS GLIDER BUSHING BYD GREEN 4 PLCS NUT LOCK 5 16 8 WASHER FLAT 8x27 8 BOLT WH 5 16x5 3 4 4 6 SWING HANGER QUICK LINK 4 EW GLIDER SUPPORT BYD GREEN A100065 EX GLIDER BUSHING BYD GREEN A100066 EY TUBING CAP GLIDER SUPPORT A100067 43 ...

Page 44: ... 3 6 2 7 3 6 37 16 5 50 2 3 6 5 6 7 5 5 1 3 48 1 3 6 1 5 1 3 6 EZ CHAIN GREEN 51 25 A100068 FA QUICK LINK A100069 DO CAPTAINS GLIDER ARM YELLOW A100026 DN GLIDER SEAT DARK GREEN A100025 BOLT WH 5 16x5 3 4 2 WASHER FLAT 8x27 2 NUT LOCK 5 16 2 44 ...

Page 45: ... BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN USE A 3 8 DRILL BIT TO DRILL HOLE PATTERN SLIDE ASSEMBLY STEP 1 SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE DRILLING LOCATIONS SLIDE BED 10 YELLOW 3 BOLT WH 5 16x1 2 3 KE SLIDE BED 10 YELLOW A100197 M70 SLIDE BED SUPPORT W100935 5 8 x3 3 8 x19 7 8 16x86x505 0 BOLT WH 5 16x1 2 3 6 T NUT 5 16 3 6 T NUT 5 16 3 45 ...

Page 46: ... 3 6 Using an 1 8 drill bit Pilot drill all screw dimples along the bottom and end edge of the slide rails TR SLIDE RAIL 10 TOP RIGHT GREEN A100033 DS SLIDE RAIL 10 BOTTOM RIGHT GREEN A100031 WASHER LOCK EXT 8x19 8 NUT BARREL WH 5 16x1 1 2 8 75 6 BOLT WH 5 16x3 4 8 DR SLIDE RAIL 10 BOTTOM LEFT GREEN A100030 DT SLIDE RAIL 10 TOP LEFT GREEN A100032 46 ...

Page 47: ...END THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY Ɣ INSTALL THE 4 SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS FIG 2 SLIDE BED 10 YELLOW SLIDE SUPPORT TUBE 21 34x505 3 6 DW SLIDE SUPPORT TUBE 21 34x505 A100034 21 34 OD x 2 77 W x 505 67 57 5 47 ...

Page 48: ... TUBES AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET SECURE USING 2 1 2 SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN Ɣ REPEAT PROCESS FOR OPPOSITE SLIDE RAIL SCREW PFH 8x2 1 2 38 SCREW PFH 8x2 1 2 3 6 SCREW PFH 8x2 1 2 3 6 48 ...

Page 49: ... 1 2 36x86x1715 H4 FLOOR RAIL W4L06396 1 x3 3 8 x54 7 8 24x86x1394 K2 GROUND BOARD W4L06390 5 8 x5 1 4 x56 1 8 16x134x1426 NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION BOLT WH 5 16x2 1 4 BLK 2 BOLT WH 5 16x1 3 4 BLK 4 T NUT 5 16 B...

Page 50: ... PLCS T NUT 5 16 BLK 4 PLCS T NUT 5 16 BLK 2 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION H2 E1 E4 K2 E1 LEFT FRONT UPRIGHT W4L06385 1 3 8 x3 3 8 x60 5 8 36x86x1540 E4 LEFT REAR UPRIGHT W4L06388 1 3 8 x3 3 8 x35 36x86x889 H2 FLOOR RAIL W4L06392 1 x3 3 8 x54 7 8 24x86x...

Page 51: ...AG SCREW WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS LAG SCREW WH 5 16x2 BLK 4 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION NOTE HOLE LOCATION FOR PROPER INSTALLATION M3 H1 K1 H3 K1 H1 FLOOR RAIL W4L06391 1 x3 3 8 x56 3 4 24x86x1442 H3 FLOOR RAIL W4L06395 1 x3 3 8 x56 3 4 24x86x1442 K1 GROUND BOARD W4L06389 5 8 x5 1 4 x54 7 8 16x134x1394 M3 WALL RAIL W4L06394 5 8 x3 3 8 x54 7 8 16x...

Page 52: ...AG SCREW WH 1 4x1 1 2 BLK 8 PLCS WASHER LOCK EXT 6x15 BLK 8 PLCS BOLT WH 5 16x1 3 4 BLK 8 PLCS T NUT 5 16 BLK 8 PLCS H20 LAG SCREW WH 1 4x1 1 2 BLK 8 WASHER LOCK EXT 6x15 BLK 8 BOLT WH 5 16x1 3 4 BLK 8 T NUT 5 16 BLK 8 H20 DECK BRACE W4L06397 1 x3 3 8 x13 24x86x330 52 ...

Page 53: ...STEP 5 SCREW PFH 8x2 1 2 8 PLCS H5 FLUSH SCREW PFH 8x2 1 2 8 H5 FLOOR SUPPORT W4L06399 1 x3 3 8 x54 7 8 24x86x1394 53 ...

Page 54: ...5 16x2 1 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS J1 E5 SCREW PFH 8x2 1 4 2 T NUT 5 16 BLK 2 BOLT WH 5 16x2 1 4 BLK 2 WASHER LOCK EXT 8x19 BLK 2 E5 RAIL UPRIGHT W4L06398 1 3 8 x3 3 8 x35 7 8 36x86x912 J1 FLOOR SUPPORT BLOCK W4L06403 1 x2 3 8 x3 3 8 24x60x86 54 ...

Page 55: ... PLCS SCREW PFH 8x1 1 2 64 L1 FLOOR BOARD W4L06400 5 8 x4 3 8 x52 16x112x1321 L2 FLOOR BOARD W4L06404 5 8 x4 3 8 x54 3 8 16x112x1382 M4 FLOOR BOARD W4L06401 5 8 x3 3 8 x56 3 4 16x86x1442 M5 FLOOR BOARD W4L06402 5 8 x3 3 8 x54 3 8 16x86x1382 55 ...

Page 56: ...STEP 8 LAG SCREW WH 5 16x1 1 2 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS M2 LAG SCREW WH 5 16x1 1 2 BLK 2 WASHER LOCK EXT 8x19 BLK 2 M2 WALL RAIL W4L06393 5 8 x3 3 8 x17 1 2 16x86x445 56 ...

Page 57: ... 5 16x1 3 4 BLK 4 PLCS M7 WALL RAIL W4L06406 5 8 x3 3 8 x31 1 2 16x86x799 BOLT WH 5 16x1 3 4 BLK 4 T NUT 5 16 BLK 4 SCREW PFH 8x1 1 2 2 PLCS SCREW PFH 8x1 1 2 2 PLCS M37 M36 M37 FILLER BOARD W4L06801 5 8 x3 3 8 x6 3 4 16x86x170 M36 FILLER BOARD W4L06800 5 8 x3 3 8 x3 16x86x76 SCREW PFH 8x1 1 2 4 57 ...

Page 58: ...WASHER LOCK EXT 8x19 BLK 2 BOLT WH 5 16x1 3 4 BLK 2 T NUT 5 16 BLK 2 BOLT WH 5 16x1 3 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS M8 M8 WALL RAIL W4L06409 5 8 x3 3 8 x17 1 4 16x86x439 58 ...

Page 59: ...STEP 11 WASHER LOCK EXT 8x19 BLK 2 M9 M9 WALL RAIL W4L06410 5 8 x3 3 8 x16 5 8 16x86x423 LAG SCREW WH 5 16x1 1 2 BLK 2 WASHER LOCK EXT 8x19 BLK 2 PLCS LAG SCREW WH 5 16x1 1 2 BLK 2 PLCS 59 ...

Page 60: ...2 WASHER LOCK EXT 8x19 BLK 4 BOLT WH 5 16x1 1 4 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS T NUT 5 16 BLK 4 PLCS M6 BOLT WH 5 16x1 1 4 BLK 4 T NUT 5 16 BLK 4 M6 WALL BOARD W4L06405 5 8 x3 3 8 x25 16x86x635 60 ...

Page 61: ...STEP 13 S1 S1 S1 RAIL BOARD W4L06408 1 x1 x25 1 4 24x24x640 SCREW PFH 8x1 1 8 8 SCREW PFH 8x1 1 8 8 PLCS 61 ...

Page 62: ...STEP 14 SCREW PFH 8x1 1 8 6 2 2 3 SPCS O2 SCREW PFH 8x1 1 8 6 PLCS O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 62 ...

Page 63: ...STEP 15 SCREW PFH 8x1 1 8 6 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 2 3 PLCS 2 O2 SCREW PFH 8x1 1 8 6 PLCS 63 ...

Page 64: ...STEP 16 SCREW PFH 8x1 1 8 6 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 2 3 SPCS 2 O2 SCREW PFH 8x1 1 8 6 PLCS 64 ...

Page 65: ...STEP 17 SCREW PFH 8x1 1 8 12 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 2 1 4 6 SPCS 2 O2 SCREW PFH 8x1 1 8 12 PLCS 65 ...

Page 66: ...STEP 18 SCREW PFH 8x1 1 8 6 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 2 5 8 3 SPCS 2 O2 SCREW PFH 8x1 1 8 6 PLCS 66 ...

Page 67: ...STEP 19 SCREW PWH 8x5 8 BLK 2 PLCS 90 L BRACKET BLK 2 PLCS SCREW PWH 8x5 8 BLK 4 90 L BRACKET BLK A4M00555 67 ...

Page 68: ...AND GRIP YELLOW PLASTIC 2 PLCS T NUT 1 4 BLK 4 PLCS EA HAND GRIP YELLOW PLASTIC A100043 T NUT 1 4 BLK 4 WASHER LOCK EXT 6x15 BLK 4 BOLT WH 1 4x1 BLK 4 WASHER LOCK EXT 6x15 BLK 2 PLCS BOLT WH 1 4x1 BLK 2 PLCS 68 ...

Page 69: ... CORNER PANEL W2A01911 WP2 REAR RIGHT CORNER PANEL W2A01914 WP3 FRONT LEFT CORNER PANEL W2A01917 WP4 REAR LEFT CORNER PANEL W2A01920 FRONT LEFT BACK RIGHT Playhouse Assembly NOTE THE PROFILE OF THE WALL BOARDS THE TONGUE FACES TOWARD THE TOP OF THE PANELS WP3 WP4 WP2 WP1 69 ...

Page 70: ...STEP 22 SCREW PFH 8x1 10 FRONT LEFT BACK RIGHT WP6 LEFT CENTER PANEL W2A01924 SCREW PFH 8x1 10 PLCS WP6 70 ...

Page 71: ...STEP 23 SCREW PFH 8x1 10 FRONT LEFT BACK RIGHT SCREW PFH 8x1 10 PLCS WP5 WP5 REAR CENTER PANEL W2A01922 71 ...

Page 72: ...STEP 24 SCREW PFH 8x2 1 2 4 FRONT LEFT BACK RIGHT SCREW PFH 8x2 1 2 4 PLCS WP8 WP8 WP8 HEADER ASSEMBLY W2A01926 ALL INTERIOR SURFACES ARE FLUSH 72 ...

Page 73: ...SCREW PFH 8x1 1 4 32 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 4 32 PLCS INSTALL WITH THE EDGE SURFACE OF N1 FLUSH WITH THE END OF WALL BOARD AS SHOWN N1 N1 N1 N1 N1 N1 TIE STRAP W4L05043 5 8 x2 x3 1 8 16x50x80 73 ...

Page 74: ...ER LOCK EXT 6x15 BLK 4 PLCS NUT BARREL WH 1 4x7 8 BLK 4 PLCS WASHER LOCK EXT 8x15 BLK 4 PLCS L3 L3 L3 BOLT WH 1 4x1 BLK 4 NUT BARREL WH 1 4x7 8 BLK 4 WASHER LOCK EXT 8x15 BLK 4 WASHER LOCK EXT 6x15 BLK 4 L3 GABLE BOARD W4L06412 5 8 x4 3 8 x25 3 8 16x112x644 74 ...

Page 75: ...STEP 27 FRONT LEFT BACK RIGHT SCREW PWH 8x3 4 8 PLCS SCREW PFH 8x1 1 4 4 PLCS SCREW PFH 8x1 1 4 4 SCREW PWH 8x3 4 8 VB PLASTIC SUNBURST A100361 PLASTIC SUNBURST 2 PLCS 75 ...

Page 76: ...STEP 28 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 2 8 PLCS RP2 RP2 RP2 UPPER ROOF PANEL W2A01930 76 ...

Page 77: ...STEP 29 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 2 8 PLCS RP1 LOWER ROOF PANEL W2A01929 RP1 RP1 77 ...

Page 78: ...AD STEP 30 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 4 2 SCREW PFH 8x1 1 4 2 PLCS FLUSH SURFACES N3 N3 LEFT WINDOW SHELF W4L06415 5 8 x2 3 8 x19 1 8 16x60x485 78 ...

Page 79: ...STEP 31 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 4 2 SCREW PFH 8x1 1 4 2 PLCS N2 FLUSH SURFACES N2 REAR WINDOW SHELF W4L06414 5 8 x2 3 8 x18 7 8 16x60x479 79 ...

Page 80: ...STEP 32 FRONT LEFT BACK RIGHT SCREW PWH 8x5 8 BLK 8 SCREW PWH 8x5 8 BLK 8 PLCS 90 L BRACKET BLK 8 PLCS EDGES FLUSH IN DOOR OPENINGS ALIGN BRACKETS WITH PILOT HOLES 90 L BRACKET BLK A4M00555 80 ...

Page 81: ...33 FRONT LEFT BACK RIGHT SCREW PFH 8x1 1 2 BLK 2 SCREW PFH 8x1 1 2 BLK 2 PLCS Q1 Q1 COUNTER TOP SUPPORT W4L06416 1 x4 3 8 x5 7 8 24x112x150 THIS SURFACE IS FLUSH WITH THE TOP EDGE OF THE DARK BROWN PANEL 81 ...

Page 82: ...STEP 34 FRONT BACK RIGHT SCREW PFH 8x1 1 4 2 1 1 4 13 3 4 SCREW PFH 8x1 1 4 2 PLCS J2 J2 COUNTER TOP SUPPORT W4L06411 1 x2 3 8 x5 7 8 24x60x150 82 ...

Page 83: ...STEP 35 FRONT BACK RIGHT SCREW PFH 8x1 1 4 4 SCREW PFH 8x1 1 4 4 PLCS M10 FLUSH M10 COUNTER TOP W4L06413 5 8 x3 3 8 x23 5 8 16x86x600 83 ...

Page 84: ...STEP 36 FRONT LEFT BACK RIGHT SCREW PWH 8x5 8 2 SCREW PWH 8x5 8 2 PLCS B REVISION TAG 1 PLC SR B REVISION TAG A100315 84 ...

Page 85: ...STEP 37 1 FAUCET LOCATION SCREW PFH 8x1 1 2 2 PLCS FAUCET KIT 1 PLC SCREW PFH 8x1 1 2 2 FAUCET KIT A6P00024 85 ...

Page 86: ...STEP 38 SCREW PWH 8x5 8 2 3 8 SINK BASIN LOCATION SCREW PWH 8x5 8 2 PLCS SURFACE MOUNT BASIN 1 PLC SURFACE MOUNT BASIN A6P00032 86 ...

Page 87: ...STEP 39 1 1 8 STOVE LOCATION SCREW PFH 8x1 1 8 4 PLCS STOVE KIT 1 PLC SCREW PFH 8x1 1 8 4 STOVE KIT A6P00025 87 ...

Page 88: ...STEP 40 SCREW PFH 8x1 1 4 4 7 5 8 SCREW PFH 8x1 1 4 4 PLCS J3 J3 J3 SEAT SUPPORT W4L06417 1 x2 3 8 x8 3 8 24x60x214 7 16 88 ...

Page 89: ... 8x1 1 2 8 PLCS MATE THE REAR BENCH BOARD EDGE TO THE SURFACE OF THE WALL CLEAT AS SHOWN BENCH SUB ASSEMBLY SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 4 6 L8 SEAT BOARD W4L06418 1 x4 3 8 x36 3 4 24x112x934 N4 SEAT CLEAT W4L06419 5 8 x2 3 8 x9 16x60x230 SCREW PFH 8x1 1 2 BLK 2 PLCS SCREW PFH 8x1 1 2 BLK 2 89 ...

Page 90: ...STEP 42 FRONT RIGHT SCREW PFH 8x1 1 4 BLK 4 PLCS M33 M33 FASCIA BOARD W4L06559 5 8 x3 3 8 x25 5 8 16x86x652 SCREW PFH 8x1 1 4 BLK 4 90 ...

Page 91: ...STEP 43 BACK RIGHT M33 FASCIA BOARD W4L06559 5 8 x3 3 8 x25 5 8 16x86x652 SCREW PFH 8x1 1 4 BLK 4 SCREW PFH 8x1 1 4 BLK 2 PLCS M33 91 ...

Page 92: ... BOTTOM PIVOT 2 PLCS SALOON DOOR HINGE KIT A4M00642 BOTH THE LEFT AND RIGHT DOOR SHOULD BE ASSEMBLED BEFORE INSTALLATION ON THE PLAYHOUSE TOP ASSEMBLED TO PLAYHOUSE DP2 DP1 NOTE HOLE LOCATION FOR PROPER INSTALLATION SALOON DOOR HINGE KIT A4M00642 DP2 LEFT DOOR ASSEMBLY W2A01928 DP1 RIGHT DOOR ASSEMBLY W2A01927 92 ...

Page 93: ...BB STEP 45 FRONT PFH SCREW 4 PLCS BOTTOM HINGE BRACKET 2 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION SALOON DOOR HINGE KIT A4M00642 DOOR FRAME HALF OF HINGE 93 ...

Page 94: ...STEP 46 TOP HINGE 1 PLC PPH SCREW 2 PLCS PLACE THE TOP HINGE OVER THE POST AND COMPRESS THE SPRING UNTIL THE HOLES IN THE TOP HINGE AND THE HOLES IN THE PANEL ALIGN SECURE WITH PPH SCREWS AS SHOWN 94 ...

Page 95: ...STEP 47 PLACE THE TOP HINGE OVER THE POST AND COMPRESS THE SPRING UNTIL THE HOLES IN THE TOP HINGE AND THE HOLES IN THE PANEL ALIGN SECURE WITH PPH SCREWS AS SHOWN PPH SCREW 2 PLCS TOP HINGE 1 PLC 95 ...

Page 96: ...EP 48 T NUT 5 16 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS BOLT WH 5 16x1 1 2 BLK 2 PLCS 3 FT LADDER ASSEMBLY BOLT WH 5 16x1 1 2 BLK 2 WASHER LOCK EXT 8x19 BLK 2 T NUT 5 16 BLK 2 3 FT LADDER ASSEMBLY 96 ...

Page 97: ...CREW PFH 8x1 3 4 FRONT RIGHT SIDE 8 PLCS SCREW PWH 8x5 8 BLK 8 PLCS LEFT BACK WALLS ARE INSET 1 8 SCREW PFH 8x1 3 4 8 SCREW PWH 8x5 8 BLK 8 THESE PICKETS MAY NEED TO BE REMOVED TO COMPLETE THIS PORTION OF THE ASSEMBLY PROCESS 97 ...

Page 98: ...6 E8 H7 M21 E8 REAR RIGHT UPRIGHT W4L06426 1 3 8 x3 3 8 x84 36x86x2135 E6 FRONT RIGHT UPRIGHT W2A01933 1 3 8 x3 3 8 x84 36x86x2135 FORT ASSEMBLY H7 FLOOR RAIL W4L06436 1 x3 3 8 x76 7 8 24x86x1952 K4 GROUND BOARD W4L06429 5 8 x5 1 4 x55 5 8 16x134x1412 K5 GROUND BOARD W4L06430 5 8 x5 1 4 x55 5 8 16x134x1412 K6 GROUND BOARD W4L06431 5 8 x5 1 4 x50 1 4 16x134x1275 M21 WALL RAIL W4L06465 5 8 x3 3 8 x5...

Page 99: ...CS BOLT WH 5 16x1 3 4 BLK 4 PLCS BOLT WH 5 16x2 1 2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS T NUT 5 16 BLK 4 PLCS T NUT 5 16 BLK 4 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION E7 E9 H6 K5 K7 E7 FRONT LEFT UPRIGHT W4L06425 1 3 8 x3 3 8 x84 36x86x2134 5 E9 FRONT RIGHT UPRIGHT W4L06427 1 3 8 x3 3 8 x84 36x86x2134 5 H6 FLOOR RAIL W4L06435 1 x3 3 8 x76 7 8 24x86x19...

Page 100: ...P 52 WASHER LOCK EXT 8x19 BLK 16 WASHER LOCK EXT 8x19 BLK 16 PLCS LAG SCREW WH 5 16x1 1 2 BLK 16 PLCS K3 K3 K3 K3 K3 GROUND BOARD W4L06428 5 8 x5 1 4 x52 1 2 16x134x1335 LAG SCREW WH 5 16x1 1 2 BLK 16 100 ...

Page 101: ... 8 PLCS LAG SCREW WH 5 16x2 BLK 8 PLCS H8 H10 H8 FLOOR RAIL W4L06437 1 x3 3 8 x52 1 2 24x86x1335 H10 FLOOR RAIL W4L06439 1 x3 3 8 x54 1 2 24x86x1383 LAG SCREW WH 5 16x2 BLK 8 NOTE HOLE LOCATION FOR PROPER INSTALLATION T NUT 5 16 BLK 2 PLCS T NUT 5 16 BLK 2 101 ...

Page 102: ...CK EXT 6x15 BLK 6 PLCS BOLT WH 5 16x1 3 4 BLK 6 PLCS WASHER LOCK EXT 8x19 BLK 6 PLCS T NUT 5 16 BLK 6 PLCS WASHER LOCK EXT 6x15 BLK 6 T NUT 5 16 BLK 6 LAG SCREW WH 1 4x2 BLK 6 BOLT WH 5 16x1 3 4 BLK 6 H11 H11 H11 H11 H11 H11 DECK BRACE W4L06448 1 x3 3 8 x17 7 8 24x86x453 102 ...

Page 103: ...TSIDE FOR PROPER INSTALLATION WASHER LOCK EXT 8x19 BLK 2 PLCS LAG SCREW WH 5 16x2 BLK 2 PLCS LAG SCREW WH 5 16x2 BLK 2 F3 F1 F1 RIGHT DECK UPRIGHT W4L06440 1 3 8 x2 3 8 x30 3 8 36x60x770 F3 LEFT DECK UPRIGHT W4L06445 1 3 8 x2 3 8 x30 3 8 36x60x770 103 ...

Page 104: ...OCK EXT 8x19 BLK 4 WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x2 1 4 BLK 4 PLCS T NUT 5 16 BLK 4 PLCS T NUT 5 16 BLK 4 BOLT WH 5 16x2 1 4 BLK 4 H9 H9 FLOOR RAIL W4L06438 1 x3 3 8 x54 1 2 24x86x1383 26 9 16 23 5 8 104 ...

Page 105: ...HER LOCK EXT 8x19 BLK 2 T NUT 5 16 BLK 2 BOLT WH 5 16x2 1 4 BLK 2 BOLT WH 5 16x2 1 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS F2 F2 DECK UPRIGHT W4L06441 1 3 8 x2 3 8 x30 3 8 36x60x770 105 ...

Page 106: ...W PFH 8x1 3 4 2 PLCS T2 T1 J9 J9 J9 FLUSH FLUSH FRONT J9 SUPPORT BOARD W4L06064 1 x2 3 8 x3 24x60x76 T1 SUPPORT BOARD W4L06442 1 x1 3 8 x21 1 8 24x34x538 T2 SUPPORT BOARD W4L06443 1 x1 3 8 x24 1 8 24x34x613 SCREW PFH 8x1 3 4 15 T3 SUPPORT BOARD W4L06444 1 x1 3 8 x49 5 8 24x34x1262 SCREW PFH 8x1 3 4 4 PLCS T3 106 ...

Page 107: ...STEP 59 SCREW PFH 8x2 8 PLCS J4 SCREW PFH 8x2 8 J4 FLOOR SUPPORT W4L06454 1 x2 3 8 x52 1 2 24x60x1335 107 ...

Page 108: ...STEP 60 SCREW PFH 8x1 3 4 8 PLCS SCREW PFH 8x1 3 4 8 T3 T3 SUPPORT BOARD W4L06444 1 x1 3 8 x49 5 8 24x34x1262 108 ...

Page 109: ...CS BOLT WH 5 16x2 1 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION BOLT WH 5 16x2 1 4 BLK 2 T NUT 5 16 BLK 2 WASHER LOCK EXT 8x19 BLK 2 E10 FORT UPRIGHT W4L06455 1 3 8 x3 3 8 x51 3 8 36x86x1305 109 ...

Page 110: ...STEP 62 SCREW PFH 8x1 1 2 6 PLCS NOTE HOLE LOCATION FOR PROPER INSTALLATION SCREW PFH 8x1 1 2 6 M11 M11 M11 FRONT CORNER BOARD W4L06446 5 8 x3 3 8 x45 3 4 16x86x1163 110 ...

Page 111: ...PLCS LAG SCREW WH 1 4x2 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS H11 H11 LAG SCREW WH 1 4x2 BLK 2 BOLT WH 5 16x1 3 4 BLK 2 WASHER LOCK EXT 6x15 BLK 2 WASHER LOCK EXT 8x19 BLK 2 T NUT 5 16 BLK 2 H11 DECK BRACE W4L06448 1 x3 3 8 x17 7 8 24x86x453 111 ...

Page 112: ...x5 8 BLK 6 PLCS M13 M13 BOLT WH 5 16x1 3 4 BLK 3 PLCS WASHER LOCK EXT 8x19 BLK 3 PLCS T NUT 5 16 BLK 3 PLCS BOLT WH 5 16x1 BLK 6 WASHER LOCK EXT 12x19 BLK 6 NUT BARREL WH 5 16x5 8 BLK 6 M13 ANGLE BRACE W4L06449 5 8 x3 3 8 x55 7 8 16x86x1420 M38 SAFETY BOARD W4L07011 5 8 x3 3 8 x54 3 8 16x86x1380 M38 T NUT 5 16 BLK 2 PLCS BOLT WH 5 16x1 3 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS 112 ...

Page 113: ...M14 N5 M15 SCREW PFH 8x1 1 2 32 PLCS M14 FLOOR BOARD W4L06452 5 8 x3 3 8 x21 1 2 16x86x546 M15 FLOOR BOARD W4L06453 5 8 x3 3 8 x21 1 2 16x86x546 N5 FLOOR BOARD W4L06451 5 8 x2 3 8 x20 1 8 16x60x510 SCREW PFH 8x1 1 2 32 113 ...

Page 114: ...H 8x1 1 2 64 N7 N6 M16 SCREW PFH 8x1 1 2 64 PLCS N6 FLOOR BOARD W4L06456 5 8 x2 3 8 x54 1 4 16x60x1379 N7 FLOOR BOARD W4L06457 5 8 x2 3 8 x54 1 4 16x60x1379 M16 FLOOR BOARD W4L06458 5 8 x3 3 8 x54 1 4 16x86x1379 18 9 16 114 ...

Page 115: ...STEP 67 SCREW PFH 8x1 1 2 6 SCREW PFH 8x1 1 2 6 PLCS M12 M12 REAR CORNER BOARD W4L06447 5 8 x3 3 8 x45 3 4 16x86x1163 115 ...

Page 116: ...1 3 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS M22 M19 M20 M19 WALL RAIL W4L06463 5 8 x3 3 8 x29 1 4 16x86x744 M20 WALL RAIL W4L06464 5 8 x3 3 8 x5 3 8 16x86x138 M22 WALL RAIL W4L06466 5 8 x3 3 8 x30 1 2 16x86x774 WASHER LOCK EXT 8x19 BLK 4 T NUT 5 16 BLK 2 LAG SCREW WH 5 16x2 BLK 2 BOLT WH 5 16x1 3 4 BLK 2 116 ...

Page 117: ...ER LOCK EXT 8x19 BLK 2 LAG SCREW WH 5 16x2 BLK 2 LAG SCREW WH 5 16x2 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS M24 M24 WALL RAIL W4L06468 5 8 x3 3 8 x15 5 8 16x86x398 NOTE HOLE LOCATION FOR PROPER INSTALLATION 117 ...

Page 118: ... 8x19 BLK 2 PLCS T NUT 5 16 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x1 3 4 BLK 4 PLCS M18 M18 M17 LAG SCREW WH 5 16x1 1 2 BLK 2 BOLT WH 5 16x1 3 4 BLK 4 T NUT 5 16 BLK 4 M17 WALL RAIL W4L06459 5 8 x3 3 8 x26 5 8 16x86x676 M18 WALL RAIL W4L06461 5 8 x3 3 8 x25 7 8 16x86x658 118 ...

Page 119: ...ON LAG SCREW WH 5 16x2 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS BOLT WH 5 16x2 1 4 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS LAG SCREW WH 5 16x2 BLK 2 BOLT WH 5 16x2 1 4 BLK 2 K11 K10 K8 G1 T NUT 5 16 2 BOLT WH 5 16x2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS T NUT 5 16 BLK 4 PLCS K11 WALL RAIL W4L06470 5 8 x5 1 4 x3 3 8 16x134x86 K10 WALL RAIL W4L06462 5 8 x5 1 4 x53 16x...

Page 120: ...72 WASHER LOCK EXT 8x19 BLK 2 LAG SCREW WH 5 16x1 1 2 BLK 2 WASHER LOCK EXT 8x19 BLK 2 PLCS LAG SCREW WH 5 16x1 1 2 BLK 2 PLCS K12 K12 ARCHED WALL RAIL W4L06471 5 8 x5 1 4 x54 1 8 16x134x1375 15 11 16 16 120 ...

Page 121: ...BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS BOLT WH 5 16x2 1 4 BLK 2 PLCS BOLT WH 5 16x1 3 4 BLK 2 BOLT WH 5 16x2 1 4 BLK 2 T NUT 5 16 BLK 4 E12 E11 E12 E11 E11 RIGHT FORT UPRIGHT W4L06475 1 3 8 x3 3 8 x23 3 4 36x86x602 E12 LEFT FORT UPRIGHT W4L06476 1 3 8 x3 3 8 x23 3 4 36x86x602 LAG SCREW WH 5 16x1 1 2 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS LAG SCREW WH 5 16x1 1 2 BLK 2 121 ...

Page 122: ...EXT 8x19 BLK 4 LAG SCREW WH 5 16x1 1 2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS K13 K14 LAG SCREW WH 5 16x1 1 2 BLK 4 K13 WALL RAIL W4L06473 5 8 x5 1 4 x28 5 8 16x134x728 K14 WALL RAIL W4L06474 5 8 x5 1 4 x4 3 4 16x134x122 122 ...

Page 123: ...16x1 1 2 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PLCS K17 K16 K15 K18 K15 ARCHED WALL RAIL W4L06479 5 8 x5 1 4 x53 7 8 16x134x1367 K16 ARCHED WALL RAIL W4L06530 5 8 x5 1 4 x54 3 8 16x134x1380 K17 ARCHED WALL RAIL W4L06531 5 8 x5 1 4 x53 7 8 16x134x1367 K18 WALL RAIL W4L06532 5 8 x5 1 4 x54 3 8 16x134x1380 BOLT WH 5 16x1 3 4 BLK 10 T NUT 5 16 BLK 12 T NUT 5 16 BLK 2 PLCS WASHER LOCK EXT 8x19 BLK 2 PL...

Page 124: ...STEP 76 FRONT M30 SCREW PFH 8x1 1 8 28 PLCS SCREW PFH 8x1 1 8 28 M30 WALL BOARD W4L06537 5 8 x3 3 8 x26 7 8 16x86x684 124 ...

Page 125: ...S NUT BARREL WH 1 4x5 8 BLK 2 PLCS T NUT 1 4 BLK 2 PLCS BOLT WH 1 4x5 8 BLK 2 PLCS BOLT WH 1 4x1 BLK 2 PLCS 90 L BRACKET BLK 2 PLCS M27 WALL BOARD W4L06534 5 8 x3 3 8 x48 16x86x1219 H12 WALL BOARD W4L06472 1 x3 3 8 x48 24x86x1219 M26 WALL BOARD W4L06478 5 8 x3 3 8 x26 7 8 16x86x684 EA HAND GRIP YELLOW PLASTIC A100043 90 L BRACKET BLK A4M00555 T NUT 5 16 BLK 6 NUT BARREL WH 1 4x5 8 BLK 2 T NUT 1 4 ...

Page 126: ...STEP 78 FRONT SCREW PFH 8x1 1 8 56 M30 SCREW PFH 8x1 1 8 56 PLCS M30 WALL BOARD W4L06537 5 8 x3 3 8 x26 7 8 16x86x684 126 ...

Page 127: ...K 1 PLC WASHER LOCK EXT 8x15 BLK 1 PLC BOLT WH 5 16x1 1 2 BLK 6 PLCS WASHER LOCK EXT 8x19 BLK 6 PLCS NUT BARREL WH 1 4x5 8 BLK 1 WASHER LOCK EXT 8x19 BLK 8 BOLT WH 1 4x5 8 BLK 1 T NUT 5 16 BLK 6 WASHER LOCK EXT 8x15 BLK 1 T NUT 1 4 BLK 1 BOLT WH 5 16x1 1 2 BLK 6 BOLT WH 1 4x1 BLK 1 WASHER LOCK EXT 12x19 BLK 2 NUT BARREL WH 5 16x5 8 BLK 2 H12 WALL BOARD W4L06472 1 x3 3 8 x48 24x86x1219 M27 WALL BOA...

Page 128: ...STEP 80 SCREW PWH 8x5 8 4 PLCS WINDOW FLAT PACK WINDOW FLAT PACK A6P00019 SCREW PWH 8x5 8 4 128 ...

Page 129: ...x2 1 2 BLK 4 PLCS M31 M32 M32 M31 LAG SCREW WH 5 16x2 1 2 BLK 4 WASHER LOCK EXT 8x19 BLK 4 SCREW PFH 8x2 1 2 2 M31 GABLE BOARD W4L06538 5 8 x3 3 8 x41 3 8 16x86x1052 M32 GABLE BOARD W4L06539 5 8 x3 3 8 x41 3 8 16x86x1052 NOTE PILOT HOLES FOR SUNBURST INSTALLATION TO THE INSIDE OF FORT 129 ...

Page 130: ... 8 12 SCREW PFH 8x1 1 8 12 PLCS SCREW PWH 8x3 4 8 PLCS PLASTIC SUNBURST INSTALL SUNBURST BEFORE N8 BOARD N8 N8 PLASTIC SUNBURST SCREW PWH 8x3 4 8 N8 GABLE BOARD W4L06558 5 8 x2 3 8 x34 3 4 16x60x884 VB PLASTIC SUNBURST A100361 130 ...

Page 131: ...STEP 83 SCREW PFH 8x1 3 4 12 PLCS RP4 RP4 RP4 UPPER ROOF PANEL W2A01936 SCREW PFH 8x1 3 4 12 131 ...

Page 132: ...STEP 84 SCREW PFH 8x1 3 4 12 RP3 LOWER ROOF PANEL W2A01932 SCREW PFH 8x1 3 4 12 PLCS RP3 RP3 132 ...

Page 133: ...STEP 85 90 L BRACKET BLK 2 PLCS SCREW PWH 8x1 2 BLK 4 PLCS SCREW PWH 8x1 2 BLK 4 90 L BRACKET BLK A4M00555 133 ...

Page 134: ...BP STEP 86 M34 M34 SCREW PFH 8x1 1 4 BLK 12 PLCS SCREW PFH 8x1 1 4 BLK 12 M34 FASCIA BOARD W4L06560 5 8 x3 3 8 x42 16x86x1068 134 ...

Page 135: ...STEP 87 2 1 2 TYP 5 SPCS O2 1 1 2 TYP SCREW PFH 8x1 1 8 10 PLCS SCREW PFH 8x1 1 8 10 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 135 ...

Page 136: ...STEP 88 BACK VIEW SCREW PFH 8x1 1 8 10 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 O2 SCREW PFH 8x1 1 8 10 PLCS 2 1 2 TYP 5 SPCS 1 1 2 TYP 136 ...

Page 137: ...STEP 89 SCREW PFH 8x1 1 8 10 O2 PICKET W4L06407 5 8 x1 3 8 x18 3 4 16x34x476 2 1 2 TYP 5 SPCS 1 1 2 TYP SCREW PFH 8x1 1 8 10 PLCS O2 137 ...

Page 138: ...TYP BOTH SEAT SUPPORTS Q2 Q2 G2 SCREW PFH 8x1 1 2 24 PLCS SCREW PFH 8x1 1 2 8 PLCS SCREW PFH 8x1 1 2 32 G2 SANDBOX SEAT W4L06433 1 x5 1 4 x14 5 8 24x134x370 Q2 SANDBOX SEAT SUPPORT W4L06434 1 x4 3 8 x8 24x112x202 Q2 G2 138 ...

Page 139: ...STEP 91 BACK SCREW PFH 8x1 1 8 4 SCREW PFH 8x1 1 8 2 PLCS SCREW PFH 8x1 1 8 2 PLCS 6 1 2 M1 M1 GROWTH BOARD W4L06143 5 8 x3 3 8 x60 1 4 16x86x1530 139 ...

Page 140: ...STEP 92 30 DECK APPROXIMATELY SET FORT AND PLAYHOUSE FROM EACH OTHER TO ACCOMMODATE THE STAIRCASE ASSEMBLY THE GROUND MUST BE LEVEL FOR EASE OF ASSEMBLY 140 ...

Page 141: ...LCS BOLT WH 5 16x1 2 BLK 4 PLCS L BRACKET 2 5x38x50x55 4 PLCS SR1 SR1 2 SR1 STAIR STRINGER ASSEMBLY W2A01937 1 x8 x39 5 8 24x205x1041 BOLT WH 5 16x1 2 BLK 4 WASHER LOCK EXT 12x19 BLK 4 NUT BARREL WH 5 16x7 8 BLK 4 TZ L BRACKET 2 5x38x50x55 A100340 4 STAIRCASE ASSEMBLY 141 ...

Page 142: ...W PFH 8x1 1 4 10 PLCS SCREW PFH 8x1 1 4 10 K19 STAIR BOARD W4L06619 5 8 x5 1 4 x20 5 8 16x134x525 M35 STAIR BOARD W4L06618 5 8 x3 3 8 x20 5 8 16x86x525 Y2 STAIR BOARD W4L06620 5 8 x2 5 8 x20 5 8 16x67x525 FLUSH MATE 1 16 142 ...

Page 143: ... 1 4 10 M35 STAIR BOARD W4L06618 5 8 x3 3 8 x20 5 8 16x86x525 Y2 STAIR BOARD W4L06620 5 8 x2 5 8 x20 5 8 16x67x525 M35 Y1 M35 Y2 SCREW PFH 8x1 1 4 10 PLCS MATE MATE MATE Y1 STAIR BOARD W4L06621 5 8 x4 x20 5 8 16x102x525 143 ...

Page 144: ... 1 4 10 M35 STAIR BOARD W4L06618 5 8 x3 3 8 x20 5 8 16x86x525 Y2 STAIR BOARD W4L06620 5 8 x2 5 8 x20 5 8 16x67x525 Y1 STAIR BOARD W4L06621 5 8 x4 x20 5 8 16x102x525 M35 Y1 M35 Y2 SCREW PFH 8x1 1 4 10 PLCS MATE MATE MATE 144 ...

Page 145: ...1 4 10 M35 STAIR BOARD W4L06618 5 8 x3 3 8 x20 5 8 16x86x525 Y1 STAIR BOARD W4L06621 5 8 x4 x20 5 8 16x102x525 4 MATE MATE M35 Y1 SCREW PFH 8x1 1 4 10 PLCS MATE K19 K19 STAIR BOARD W4L06619 5 8 x5 1 4 x20 5 8 16x134x525 145 ...

Page 146: ...STEP 98 BOLT WH 5 16x1 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS T NUT 5 16 BLK 2 PLCS BOLT WH 5 16x1 BLK 2 PLCS BOLT WH 5 16x1 BLK 4 T NUT 5 16 BLK 4 146 ...

Page 147: ...STEP 99 WASHER LOCK EXT 8x19 BLK 4 LAG SCREW WH 5 16x2 BLK 4 H14 H14 H14 STAIR HAND RAIL W4L06622 1 x3 3 8 x47 1 2 24x86x1205 LAG SCREW WH 5 16x2 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS 147 ...

Page 148: ...ONT 2 2 1 2 TYP 7 SPCS 4 TYP SCREW PFH 8x1 1 4 32 PLCS ASSEMBLE O1 BALUSTERS TO BOTH THE FRONT AND BACK HANDRAILS AS SHOWN BELOW O1 PICKET W4L06623 5 8 x1 3 8 x33 1 8 16x34x840 SCREW PFH 8x1 1 4 32 START HERE 148 ...

Page 149: ...STEP 101 FRONT 5 FT LADDER ASSEMBLY BOLT WH 5 16x1 1 2 BLK 2 WASHER LOCK EXT 8x19 BLK 2 149 ...

Page 150: ...CB STEP 102 10 FT SLIDE ASSEMBLY BOLT WH 5 16x1 2 3 PLCS T NUT 5 16 3 PLCS 9 6 1 2 6 1 2 5 3 8 1 10 FT SLIDE DRILLING PATTERN DRILL THROUGH USING A 7 16 DRILL BIT T NUT 5 16 3 BOLT WH 5 16x1 2 3 150 ...

Page 151: ...STEP 103 5 FT SWING BEAM ASSEMBLY BOLT HEX 5 16x1 1 4 4 PLCS WASHER SPLIT 5 16 4 PLCS WASHER FLAT 8x27 4 PLCS BOLT HEX 5 16x1 1 4 4 WASHER SPLIT 5 16 4 WASHER FLAT 8x27 4 151 ...

Page 152: ...GHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK CHAIN GREEN 57 4 PLCS QUICK LINK 4 PLCS SWING SEAT GREEN 2 PLCS CAPTIANS GLIDER ASSEMBLY EF CHAIN GREEN 57 A100047 FA QUICK LINK A100069 SWING SEAT GREEN A6P00054 152 ...

Page 153: ... PFH 8x1 1 8 10 PLCS L5 L6 L5 L4 L4 L4 BOTTOM BOARD W4L06420 5 8 x4 3 8 x15 16x112x380 L5 LONG SIDE BOARD W4L06421 5 8 x4 3 8 x15 16x112x380 L6 SHORT SIDE BOARD W4L06422 5 8 x4 3 8 x7 1 2 16x112x192 SCREW PFH 8x1 1 8 10 153 ...

Page 154: ...STEP 106 SCREW PFH 8x1 1 8 16 SCREW PFH 8x1 1 8 16 PLCS S2 S2 S2 S2 CORNER BOARD W4L06424 1 x1 x8 7 8 24x24x224 154 ...

Page 155: ...16x112x380 L6 SHORT SIDE BOARD W4L06422 5 8 x4 3 8 x7 1 2 16x112x192 SCREW PFH 8x1 1 8 16 L6 L5 L6 L7 L7 ARCHED SIDE BOARD W4L06423 5 8 x4 3 8 x15 16x112x380 SCREW PFH 8x1 1 8 16 PLCS REPEAT STEPS 105 THROUGH 107 TO BUILD THE SECOND TOY BOX ASSEMBLY 155 ...

Page 156: ...STEP 108 TOY BOX ASSEMBLY TOY BOX ASSEMBLY 2 PLCS 156 ...

Page 157: ...STEP 109 SEAT CUSHION A6P00107 SEAT CUSHION 157 ...

Page 158: ...STEP 110 EH LTP ID TAG LARGE AGES 3 10 A100051 SCREW PFH 8x3 4 4 PLCS LTP ID TAG LARGE AGES 3 10 SCREW PFH 8x3 4 4 158 ...

Page 159: ...1 4x7 8 BLK 2 PLCS 2 5 8 28 1 8 METAL GROUND STAKE BROWN 2 PLCS BOLT WH 1 4x1 2 BLK 2 WASHER FLAT 9x18 BLK 2 WASHER LOCK EXT 8x15 BLK 2 NUT BARREL WH 1 4x7 8 BLK 2 DRILL THROUGH USING A 5 16 DRILL BIT NOTE FAILURE TO USE GROUND STAKES CAN VOID WARRANTY CAUSE INJURY NOTE TWIST STAKES INTO GROUND AND ATTACH TO PLAYSET APPROXIMATELY WHERE SHOWN 159 ...

Page 160: ...1 4x5 8 BLK 4 BOLT WH 1 4x1 2 BLK 3 PLCS WASHER FLAT 9x18 BLK 3 PLCS WASHER LOCK EXT 8x15 BLK 3 PLCS NUT BARREL WH 1 4x5 8 BLK 3 PLCS 2 5 8 TYP 9 3 8 5 8 3 8 DRILL THROUGH USING A 5 16 DRILL BIT BOLT WH 1 4x1 BLK 1 BOLT WH 1 4x1 BLK 1 PLC WASHER FLAT 9x18 BLK 1 PLC NUT BARREL WH 1 4x7 8 BLK 1 PLC WASHER LOCK EXT 8x15 BLK 1 PLC 160 ...

Page 161: ... FLAT 9x18 BLK 2 PLCS NUT BARREL WH 1 4x5 8 BLK 2 PLCS WASHER LOCK EXT 8x15 BLK 2 PLCS 2 5 8 TYP 9 1 2 9 1 2 DRILL THROUGH USING A 5 16 DRILL BIT METAL GROUND STAKE BROWN 2 PLCS FINAL STEP DOUBLE CHECK EVERY BOLT SCREW AND NUT FOR TIGHTNESS MAKE SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAY SET IS LEVEL ENJOY YOUR NEW PLAY SET BOLT WH 1 4x1 BLK 2 161 ...

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