Gorilla Playsets 1500IWR Manual Download Page 10

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Safety Guidelines……………………………………….......……...........................Pages 4-7

Leveling Fort, General Information and Definitions…………………...................Pages 7-9

How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and

Swing Beam Loading......................................................................................Pages 10-14

Site Plan, Required Tool List and Kit Contents...............................................Pages 15-16

Hardware, Lumber and Accessory Checklists.………………………………....Pages 17-50

Adding T-Nuts to Lower Level Corner Posts....…………………..………...…........... Step 1

Framing Lower Level Fort……………………..…………………………..……..... Steps 2-11

Mounting Deck…………………………....……………….…………...…................... Step 12

Rock Wall Assembly/Installation…………………...…..……..……...….…….... Steps 13-17

Ladder Assembly/Installation………………..……........................................... Steps 18-19

Adding T-Nuts to Upper Level Corner Posts......................................................... Step 20

Framing Upper Level Deck............................................................................. Steps 21-30

Mounting Upper Level Deck........................................................................... Steps 31-36

Assembling and attaching Rad Ride Tube Slide................................................... Step 37

Rear Bottom Panel Board, Rear Center Post................................................. Steps 38-39

Upper Level Panel Slats........................................................................................ Step 40

Lower Level Front Center Post.............................................................................. Step 41

Upper Level Steps................................................................................................. Step 42

Lower Level Panel Slats........................................................................................ Step 43

Swing Beam Assembly…………….……………………..……........….............. Steps 44-51

Wood Roof Assemblies...................................…….....……………………..…. Steps 52-63

Front Gable Assembly/Installation.................................................................. Steps 64-65

Completion of front wall and roof................................................................... Steps 66-71

Rope Ladder Assembly.......................................................................................... Step 72

Safety Boards........................................................................................................ Step 73

Picnic Table Assembly and Installation..…………………………......….…....... Steps 74-76

TABLE OF CONTENTS

Summary of Contents for 1500IWR

Page 1: ...n GA 30114 www gorillaplaysets com Malibu Treasure Trove Model 1500IWR BOXES 1501 1504 1506N 1509N 1509W 1528 1529 1515 Rad Ride 7 Box Slide Box Amber Post Option BOXES 1519 1533 1534 1522 Timber Shield Post Option BOXES X2 X3 CB playse ts playse ts 51 0077 W 51 0077 W playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...________________ Address __________________________________________________________________________________________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _____________________________________________________________...

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Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...Model 1500IWR BOXES 1501 1504 1506N 1509N 1509W 1528 1529 1515 Rad Ride 7 Box Slide Box REV 2 18 2016 Amber Post Option BOXES 1519 1533 1534 1522 Timber Shield Post Option BOXES X2 X3 CB ...

Page 10: ...sembly Installation Steps 18 19 Adding T Nuts to Upper Level Corner Posts Step 20 Framing Upper Level Deck Steps 21 30 Mounting Upper Level Deck Steps 31 36 Assembling and attaching Rad Ride Tube Slide Step 37 Rear Bottom Panel Board Rear Center Post Steps 38 39 Upper Level Panel Slats Step 40 Lower Level Front Center Post Step 41 Upper Level Steps Step 42 Lower Level Panel Slats Step 43 Swing Bea...

Page 11: ... Attaching T Nuts to the Corner Posts Step 1 Framing the Tower Steps 2 7 Deck Spacers Front Face Board and Deck Boards Steps 8 10 Rear Bottom Panel Board Step 11 Panel Slats Step 12 Bridge Rails and Slats Steps 13 15 Bridge Deck Assembly and Installation Steps 16 20 Wood Roof Assembly Steps 21 26 Wave Slide Installation Step 27 Leftover Parts List Page 164 Appendix Chimney and Dormer Instructions ...

Page 12: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 13: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 14: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 15: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 16: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 17: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 18: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 19: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 20: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 21: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 22: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 23: ...your new playset before getting started SITE PLAN Playset height 13 feet 1 5 8 inches Deck heights 5 feet and 7 feet Swing Beam height 7 feet 7 1 2 inches Approximate assembly time 16 18 hours 6 foot unobstructed safety perimeter around playset recommended Rad Ride 7 Tube Slide Ladder Swing Belt 2 Trapeze 1 Rock Wall Rope Ladder Wave Slide Tower Clatter Bridge 15 ...

Page 24: ...Tape See Step 72 ___ Hand Saw KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Bar w Chains ___ 1 Wave Slide ___ 1 Rad Ride Tube Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 6 Safety Handle ___ 4 Plastic Sunburst 07 0028 G ___ 1 Plastic Front Arch 07 0027 G ___ 2 Plastic Dormer Window 07 002...

Page 25: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 17 ...

Page 26: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 18 ...

Page 27: ...4 x 3 PAN HEAD SCREW QTY 5 WOOD SCREW 8 X 3 QTY 2 WOOD SCREW 10 x 3 1 2 1504 HARDWARE PAGE 1 OF 1 9 18 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 WASHER QTY 49 3 8 WASHER QTY 4 5 16 X 4 1 2 HEX BOLT QTY 18 19 ...

Page 28: ...QTY 5 WOOD SCREW QTY 6 8 X 1 1 4 5 16 WASHER QTY 6 1506 HARDWARE PAGE 1 OF 1 REV A 10 31 2014 J H 5 16 TEE NUT QTY 6 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 1 1 2 WOOD SCREW QTY 104 8 X 2 1 2 WOOD SCREW QTY 6 20 ...

Page 29: ...5 16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 0071 1509N HARDWARE 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 8 X 2 1 2 WOOD SCREW QTY 18 5 16 X 3 1 2 HEX LAG SCREW QTY 26 QUICK LINK QTY 2 5 16 X 1 3 4 HEX BOLT QTY 30 21 ...

Page 30: ...6 x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 22 ...

Page 31: ...1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 LAG SCREW QTY 16 5 16 WASHER QTY 30 1515 HARDWARE PAGE 1 OF 1 9 19 2012 J H 23 ...

Page 32: ...AGE 1 OF 1 1 16 2015 SO 2 SQUARE DRIVE BIT QTY 1 5 16 X 2 1 2 HEX BOLT QTY 2 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 2 WOOD SCREW QTY 25 8 X 2 1 2 WOOD SCREW QTY 12 5 16 WASHER QTY 12 8 X 1 1 2 WOOD SCREW QTY 110 24 ...

Page 33: ...B BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 25 ...

Page 34: ...LE SUPPORT 2 X 4 X 13 6 2 4 1475 PTTS 2 TOP SUPPORT PICNIC TABLE 2 4 1700 LS 5 LADDER STEP 2 X 4 X 17 2 4 1800 AS 4 ANGLE SUPPORT 2 X 4 X 18 2 X 4 X 14 3 4 2 4 2400 RLST 2 X 4 X 27 1 2 PICNIC TABLE SEAT SUPPORT 2 2 4 2750 PTSS 2 4 3250 PTL 2 X 4 X 32 1 2 PICNIC TABLE LAG 2 26 ...

Page 35: ...K 2 X 4 X 70 2 X 4 X 47 1 2 SAFETY END PANEL BOARD 2 4 4750 SBEP 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 4 5800 CM 2 X 4 X 66 LADDER RIGHT SIDE 2 4 6600 LRS 2 X 4 X 66 LADDER LEFT SIDE 2 4 6600 LLS 2 X 4 X 70 DECK SUPPORT 2 4 7000 DS DESCRIPTION PICTURE QTY 1 2 1 1 1 2 2 27 ...

Page 36: ...0 RTPB PANEL BOARD REAR TOP 2 x 4 x 70 125 3 1325 PTS 2 6 4750 ESPB 2 PANEL BOARD BOTTOM END SANDBOX 2 6 7000 FFB 1 BOARD FRONT FACE 2 x 6 x 70 2 6 7000 SB BOARD SANDBOX 2 x 6 x 70 4 4 4750 SBM 2 1 1 MOUNT SWING BEAM 4 x 4 x 47 1 2 2 x 6 x 47 1 2 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 2 28 ...

Page 37: ... X 18 3 4 WALL BOARD 125 3 2387 RWC 1 CAP ROCK WALL 125 3 2825 PS 14 PANEL SLATS 5 4 X 3 X 28 1 4 125 4 4038 DS 2 DECK SPACER 5 4 X 4 X 40 3 8 5 4 X 3 X 23 7 8 125 6 2200 SS 2 SEAT SANDBOX 5 4 X 6 X 22 125 6 2387 BRW 1 5 4 X 6 X 23 7 8 ROCK WALL BOARD 11 DESCRIPTION PICTURE QTY 29 ...

Page 38: ...DESCRIPTION PICTURE QTY 4 125 6 4737 DB PICNIC TABLE SEAT BOARD 125 6 4300 PTTS 5 4 X 6 X 43 5 4 X 6 X 47 3 8 DECK BOARD 11 30 ...

Page 39: ... RFFL LEFT 1 FRONT ROOF FINISHER 1 4 7688 RSR 1 REAR ROOF STARTER 1 X 4 X 76 7 8 1 4 7688 RSF 1 FRONT ROOF STARTER 1 X 4 X 76 7 8 1 4 7688 RFR 1 REAR ROOF FINISHER 1 5 7688 RB 14 ROOF BOARD 1 X 5 X 76 7 8 1 2 3200 RB 2 ROOF BATTEN 1 X 4 X 29 29 1 X 4 X 8 3 4 WALL PANEL BOARD 1 4 0875 WPB 31 ...

Page 40: ...B 2 BOARD WALL PANEL 1 X 4 X 12 1 4 1 4 1575 WPB 2 BOARD WALL PANEL 1 X 4 X 15 3 4 1 4 1931 WPB 2 BOARD WALL PANEL 1 X 4 X 19 5 16 125 5 1081 RPPS PEAK SUPPORT ROOF PANEL 5 4 X 5 X 10 81 125 6 1000 RPS 2 5 4 X 6 X 10 2 X 4 X 28 9 16 CENTER POST 2 4 2856 CP 32 ...

Page 41: ... LEFT 1 ON CENTER 1 HOLE ON SUPPORT 2 4 3515 RSR 2 4 3515 RSL 1 HOLE OFFSET ROOF SUPPORT 2 X 4 X 35 15 WALL PANEL 2 4 6975 RFS 1 CENTER 2 HOLES ON SUPPORT 5 11 4697 RPRA RIGHT ASSEMBLY ROOF PANEL 5 X 11 X 46 97 2 2 X 4 X 22 75 2 X 4 X 69 75 ROOF FINISHER 5 X 11 X 46 97 ROOF PANEL LEFT 2 LEFT 33 ...

Page 42: ...LEVEL REAR 2 4 1800 ULRAS 2 1 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE 2 4 2150 ULSAS 2 X 4 X 30 7 16 SIDE TOP PANEL BOARD 2 4 3043 STPB 2 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT 2 4 3400 CDS 2 3 2 X 4 X 34 UPPER LEVEL DECK SUPPORT SAFETY BOARD 2 4 3400 UDS 2 X 4 X 70 UPPER LEVEL STEPS RAILING 2 4 7000 ULSR 5 1 34 ...

Page 43: ...OARD 2 6 4250 RBPB 1 2 X 6 X 70 BACK PANEL BOARD 2 6 7000 BPB5 1 4 X 4 X 23 1 2 SLIDE BLOCK 4 4 2350 SB 4 X 4 X 30 1 2 CENTER BLOCK SUPPORT 4 4 3050 CBS 1 1 4 X 4 X 43 1 2 RAD RIDE CENTER POST 4 4 4350 RCP 1 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT 4 4 7000 UDS 1 PICTURE DESCRIPTION QTY 35 ...

Page 44: ... PS 13 5 4 X 4 X 25 RAD RIDE DECK SPACER 125 4 2500 RRDS 1 5 4 X 4 X 29 1 2 UPPER DECK SPACER 125 4 2950 UDS 2 5 4 X 4 X 35 1 2 REAR DECK SPACER 125 4 3550 RDS 1 5 4 X 4 X 63 UPPER DECK SPACER 125 4 6300 UDS 1 5 4 X 6 X 69 7 8 UPPER DECK BOARD 125 6 6988 UDB 4 36 ...

Page 45: ...4 X 30 1 2 ROOF STARTER 1 4 3050 RS 2 1 X 5 X 30 1 2 ROOF BOARD 1 5 3050 RB 22 1 2 1 1 X 6 X 30 1 2 ROOF PEAK 1 6 3050 RP 2 X 4 X 18 CLOSE OUT BOARD 2 4 1800 COB 2 X 4 X 35 5 8 UPPER LEVEL REAR CENTER POST 2 4 3563 ULRP 2 X 4 X 51 1 8 ROOF SUPPORT LEFT 2 4 5113 RSL 2 PICTURE DESCRIPTION QTY 37 ...

Page 46: ...2 4 5113 RSR 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST 4 4 3331 ULCP 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 4 4 5950 LLCP 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF LEFT 4 4 6025 LPWL 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF RIGHT 4 4 6025 LPWR 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 38 ...

Page 47: ... HOLES 2 4 3675 SBH 2 X 4 X 29 BRIDGE DECK 2 4 2900 BD 15 2 X 4 X 36 3 4 SAFETY BOARD 2 4 3675 SB 6 2 X 4 X 66 RAIL 2 4 6600 R 4 2 X 6 X 36 3 4 BOTTOM PANEL BOARD SANDBOX BOARD 2 6 3675 BPB 6 1 4 X 4 X 29 CENTER POST 4 4 2900 CP 20 5 4 X 3 X 16 RAIL SLAT 125 3 1600 RS 39 ...

Page 48: ...7 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB 2 5 4 X 4 X 29 3 8 DECK SPACER 125 4 2937 DS 5 4 X 3 X 28 1 2 PANEL SLAT 125 3 2850 PS 11 PICTURE DESCRIPTION QTY 40 ...

Page 49: ...ICTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD 2 1 X 4 X 36 3 4 1 4 3675 RS ROOF STARTER 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 41 ...

Page 50: ...X 6 X 78 SIDE SANDBOX BOARD LEFT 2 6 7800 SBL 1 1 2 X 6 X 78 SIDE SANDBOX BOARD RIGHT 2 6 7800 SBR 1 2 X 6 X 102 ROPE LADDER RUNNER FRONT LEFT 2 6 10200 RLRFL 2 X 6 X 102 ROPE LADDER SUPPORT FRONT LEFT 2 6 10200 RLSFL 1 2 X 6 X 47 1 2 TOP PANEL BOARD 2 6 4750 TPB 1 PICTURE DESCRIPTION QTY 42 ...

Page 51: ...ATED CORNER POST FRONT 4 X 4 X 120 PLASTIC COATED CORNER POST MIDDLE 4 X 4 X 120 PLASTIC COATED CORNER POST REAR 4 X 4 X 108 PLASTIC COATED SWING LEG 2 2 4 X 6 X 120 PLASTIC COATED SWING BEAM 1 4 4 X 4 X 96 PLASTIC COATED CORNER POST CLATTER BRIDGE 43 ...

Page 52: ...WAVE SLIDE 03 0013 RAD RIDE SLIDE 03 0002 1 1 PICTURE DESCRIPTION QTY 44 ...

Page 53: ...PICTURE DESCRIPTION QTY 13 ROPE LADDER ROPES 3 TRAPEZE BAR W CHAINS 04 0006 1 SWING W CHAINS 04 0002 2 1 SUB BRACKET 11 5017 1 10 ROCK WALL 45 ...

Page 54: ...11 5002 1 10 1 1 EA CLIMBING ROCK 5 ROCKS ARE IN ONE BAG 07 0008 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1504 1506 1509N 1509W 1515 1528 11 2027 HARDWARE BOXES INSTRUCTIONS PICTURE DESCRIPTION QTY 46 ...

Page 55: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 6 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGER 11 4012 47 ...

Page 56: ...1 2 UNASSEMBLED DORMER 1529 BOX 1 UNASSEMBLED CHIMNEY 1529 BOX OR SLIDE BOX TELESCOPE 07 0001 PICTURE DESCRIPTION QTY 48 ...

Page 57: ...PICTURE DESCRIPTION QTY 1 SOLAR WALL LIGHT 09 2003 2 4 PLASTIC SUNBURST 07 0028 G 2 FRONT PLASTIC ARCH 07 0027 G DORMER WINDOW 07 0029 G 49 ...

Page 58: ...T SHOWN MANUFACTURER LOGO PLATE 1 1pr 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 1PR CLATTER BRIDGE MESH PANEL PAIR 06 2004 NOT SHOWN PICTURE DESCRIPTION QTY 50 ...

Page 59: ...PICTURE DESCRIPTION QTY SAFETY HANDLE 2 HANDLES ARE IN ONE BAG 07 0005 6 2 96 CHAIN SECTION 51 ...

Page 60: ...ITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 108 CORNER POSTS AND 4 X 4 X 120 MIDDLE CORNER POST IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CO...

Page 61: ...TS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM MOUNT ON TOP OF THE RIGHT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM MOUNT MUST FACE DOWNWARD ...

Page 62: ...OM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 2 X 6 X 47 1 2 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET DOWN 7 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH TH...

Page 63: ... 1 2 X 4 X 70 DECK SUPPORT 1 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD BEFORE YOU DRILL THE 1 HOLES WITH A SPADE BIT STEP 3A DRILL HOLES FOR BRIDGE CHAINS 55 ...

Page 64: ...E 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES LEFT SIDE FRAME CLATTER BRIDGE CHAINS HEX BOLT 5 16 X 4 1 2 WASHER 2 X 4 X 70 DECK SUPPORT 2 HOLES ON CENTER 5 16 HOLES FOR 56 ...

Page 65: ...TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLAC...

Page 66: ... THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BACK PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BACK PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER WASHER OFFSET UP 5 16 5 16 X 4 1 2 OF FORT HEX BOLT SAND...

Page 67: ...THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCR...

Page 68: ...SHERS 2 PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UPAND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 WASHER 5 16 X 3 1 2 LAG SCREW 2 X 4 X 14 BOTTOM PANEL BOARD COUNTER SUNK HOLES ON CENTER FRONT OF FORT BOARD BOTTOM PANEL WASHER 5 16 OF FORT FRONT 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW 60 ...

Page 69: ...RONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST SUPPORT 3 WOOD SCREW 2 X 4 X 18 SUPPORT WOOD SCREW ANGLE 2 X 4 X 13 SUPPORT A...

Page 70: ...K SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 3 16 ONLY NEEDS TO BE STEP 10 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRI...

Page 71: ...T AT THE CENTER OF THE DECK SPACERS USE THE HOLE ON CENTER AS A GUIDE AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE LINE AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 2 X 4 X 70 CE...

Page 72: ...E FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL...

Page 73: ...TEP 13 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 65 ...

Page 74: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 75: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 67 ...

Page 76: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 77: ...THROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES ROCK WALL CENTER IT IN THE CUT OUT AREA OF THE FRONT FACE BOARD 3 4 T NUT HEX...

Page 78: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 79: ...ACKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES 5 16 WASHER 5 16 HEX BOLT T NUTS...

Page 80: ...E ASSEMBLY TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW STEP 20 UPPER LEVEL CORNER POST T NUTS DETAIL A SCALE 1 8 T NUT DETAIL B SCALE 1 8 T NUT ON LEFT SIDE REAR CORNER...

Page 81: ...ED TO EXTEND THE MIDDLE CORNER POSTS TO ACCEPT THE UPPER LEVEL ROOF 2 MAKE SURE TO INSTALL THE T NUTS INTO THE LAG POSTS TOP HOLES AS SHOWN IN THE DRAWING BELOW BEFORE MOUNTING IT TO THE MIDDLE POSTS 3 REST THE BOTTOM OF EACH LAG POST ON TOP OF THE 2 X 6 X 70 BACK PANEL BOARD 4 CENTER EACH LAG POST DIRECTLY OVER THE CENTER OF THE MIDDLE CORNER POSTS 4 X 4 X 60 1 4 STEP 21 LAG POSTS T NUT T NUT 3 8...

Page 82: ...ATTACH EACH SIDE TOP PANEL BOARD TO THE LAG CORNER POSTS 3 PLACE THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORTS ON THE INSIDE OF THE LAG CORNER POSTS ATTACH EACH UPPER LEVEL DECK SUPPORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 4 TIGHTEN ALL THE FASTENERS STEP 22 REAR CORNER POSTS DECK SUPPORTS SIDE TOP PANEL BOARDS RIGHT SIDE HEX BOLT 5 16 X 4 1 2 4 X 4 X 120 5 16 WASHER HEX BOLT 5 16 X 4 1 2 2 X 4...

Page 83: ...M OF THE REAR CORNER POSTS FASTEN THE TOP HOLES IN THE SANDBOX BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 3 PLACE THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT DIRECTLY UNDERNEATH THE UPPER LEVEL DECK SUPPORTS ATTACH THE UNDER DECK SUPPORT TO THE REAR CORNER POSTS WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS STEP 23 UPPER LEVEL RAILING UNDER DECK SUPPORT WASHER 5 16 HEX...

Page 84: ...TTACHING THEM TOGETHER 1 PLACE ONE 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT OFFSET UP ON THE RIGHT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT PLACE ONE MORE 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT OFFSET DOWN ON THE LEFT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT 2 MAKE SURE THE ENDS AND BOTTOMS OF THE BOARDS ARE FLUSH TO ONE ANOTHER 3 ATTACH EACH 2 X 4 TO TH...

Page 85: ... 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER TO ATTACH THE BOARDS TOGETHER 3 HAVE AN ASSISTANT HOLD THIS BOARD UP FOR YOU AND PROCEED TO STEP 27 STEP 25 LOWER LEVEL CENTER POST LOWER LEVEL 4 X 4 X 59 1 2 CENTER POST 2 X 6 X 70 BACK PANEL BOARD A BACK PANEL BOARD T NUT DETAIL A SCALE 1 10 LOWER LEVEL CENTER POST 5 16 WASHER 4 X 4 X 59 1 2 2 X 6 X 70 5 16 X 4 1 2 HEX BOLT 77 ...

Page 86: ...AVE AN EQUAL SPACE ON EACH SIDE OF THE CENTER DECK SUPPORT ASSEMBLY THE END OF THE CENTER DECK SUPPORT ASSEMBLY SHOULD BE FLUSH TO THE OUTSIDE OF THE REAR CORNER POSTS 5 FASTEN THE CENTER DECK SUPPORT ASSEMBLY TO THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT WITH A 3 8 X 5 LAG SCREW AND A 3 8 WASHER 6 FASTEN THE BOTTOM HOLES OF THE SIDE SANDBOX BOARDS REAR SANDBOX BOARD TO THE REAR CORNER POSTS WI...

Page 87: ... CENTER POST HAS AN EQUAL OPENING ON EACH SIDE 2 PLACE THE 5 4 X 4 X 29 1 2 UPPER DECK SPACERS BETWEEN THE LOWER LEVEL CENTER POST AND THE MIDDLE CORNER POSTS ATTACH EACH UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS 3 PLACE THE 5 4 X 4 X 63 UPPER DECK SPACER BETWEEN THE UPPER LEVEL LAG POSTS ATTACH THE UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS STEP 27 UPPER LEV...

Page 88: ...P OF THE DECK SUPPORT THE BLOCK FITS BETWEEN THE LAG POST AND THE REAR CORNER POST 2 HAVE AN ASSISTANT HOLD THE BOARD IN POSITION OR USE A CLAMP TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOLES IN THE SLIDE BLOCK AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE DECK SUPPORT 3 HAMMER T NUTS INTO THE HOLES ON THE INSIDE FACE OF THE DECK SUPPORT ATTACH THE SLIDE BLOCK TO THE DECK SUPPORT WITH 5...

Page 89: ... 18 ANGLE SUPPORT UPPER LEVEL REAR AGAINST THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT ON EACH SIDE AT THE REAR OF THE PLAY SET 2 THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE UNDER DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE UNDER DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS 3 FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE REAR CORNER POST WITH ONE 8 X 2 WOOD SCREW A...

Page 90: ...D SCREW 2 SEE DETAIL B PLACE THE 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE AGAINST THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORT ON THE RIGHT SIDE OF THE FORT THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE RIGHT REAR CORNER POST WITH...

Page 91: ...SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE 1 PLACE FOUR 5 4 X 6 X 69 7 8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS DECK SPACER 2 SECURE EACH UPPER DECK BOARD TO THE DECK SUPPORTS WITH FIVE 8 X 2 WOOD SCREWS 5 4 X 6 X 69 7 8 DECK BOARD STEP 31 UPPER LEVEL DECK BOARDS 83 ...

Page 92: ...E END WITHOUT ANY PREDRILLED HOLES GOES INTO THE NOTCH 3 FASTEN THE RAD RIDE DECK SPACER TO THE RAD RIDE CENTER POST WITH TWO 8 X 3 1 2 WOOD SCREWS STEP 32 SLIDE POST ASSEMBLY CENTERED VERTICALLY 5 4 X 4 X 25 RADRIDE DECK SPACER PREDRILL TWO 1 8 NOTCH 4 X 4 X 43 1 2 RAD RIDE CENTER POST ON THE NOTCH PILOT HOLES 8 X 3 1 2 WOOD SCREWS WHEN YOU RECEIVE THIS BOARD IT WILL HAVE TWO HOLES PREDRILLED IN ...

Page 93: ... AS THE MEASUREMENT YOU RECORDED NOW USE THE TOP HOLE IN THE RAD RIDE CENTER POST TO DRILL A 3 8 HOLE THROUGH THE 2 X 4 X 70 RAILING 4 PLACE A T NUT INTO THE HOLE IN THE RAILING FASTEN THE RAD RIDE CENTER POST TO THE RAILING WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER STEP 33 SLIDE POST INSTALLATION INSIDE VIEW OF RAD RIDE CENTER POST SHALLOW COUNTERSUNK HOLE AT TOP 2 X 4 X 70 RAILING FIRST SCREW...

Page 94: ...BE FLUSH TO THE CORNER POST THE OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST CENTER POST 2 FASTEN THE REAR DECK SPACER TO THE DECK SUPPORTS WITH FOUR 8 X 2 WOOD SCREWS STEP 34 UPPER LEVEL REAR DECK SPACER 5 4 X 4 X 35 1 2 REAR DECK SPACER 8 X 2 WOOD SCREW 86 ...

Page 95: ...PS AND SIDES OF THE POSTS TOGETHER 2 ATTACH THE 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST TO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS STEP 35 UPPER LEVEL CENTER POST UPPER LEVEL CENTER POST 4 X 4 X 33 5 16 LAG SCREW 3 8 X 5 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 3 8 WASHER 87 ...

Page 96: ... WITH THE TOP END OF THE CENTER POST 2 THE TOP OF THE RAILING SHOULD BE 33 ABOVE THE DECK BOARDS 3 ATTACH THE RAILING TO THE LAG POSTS AND UPPER LEVEL CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS REAR TOP PANEL BOARD LAG SCREW 5 16 WASHER 5 16 X 3 1 2 2 X 4 X 70 FLUSH TO CENTER POST 88 ...

Page 97: ...PLATE SHOULD BE 3 4 AWAY FROM THE CORNER POST SIDE 3 THE BOTTOM OF THE SLIDE OPENING SHOULD BE FLUSH WITH THE UPPER LEVEL DECK 4 ATTACH THE SLIDE FACE PLATE TO THE CORNER POST AND RAD RIDE CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THERE WILL NOT BE A LAG SCREW ON THE BOTTOM ON THE RAD RIDE CENTER POST SIDE LAG SCREW 5 16 X 3 1 2 5 16 WASHER 3 4 SLIDE OPENING FLUSH TO DECK NO L...

Page 98: ...M PANEL BOARD TO THE POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS ATTACH THE BOTTOM HOLES 2 PLACE THE 2 X 6 X 42 1 2 REAR BOTTOM PANEL BOARD OFFSET DOWN ON THE BACK STEP 38 UPPER LEVEL BOTTOM PANEL BOARDS 1 PLACE THE 2 X 6 X 30 7 16 SIDE BOTTOM PANEL BOARD OFFSET UP ON THE SWING 3 PLACE THE 2 X 6 X 30 7 16 SIDE BOTTOM PANEL BOARD OFFSET UP ...

Page 99: ...TER POST WITH THE HOLE IN THE REAR RAILING 2 ATTACH THE UPPER LEVEL CENTER POST TO THE RAILING AT THE TOP WITH A 5 16 X 2 1 2 HEX BOLT WITH A 5 16 WASHER 3 SQUARE THE UPPER LEVEL CENTER POST TO THE DECK AND ATTACH THE BOTTOM OF THE POST TO THE REAR BOTTOM PANEL BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS REAR BOTTOM 5 16 X 2 1 2 UPPER LEVEL PANEL BOARD REAR CENTER POST HEX BOLT UPPER LEVEL RAILING 5 16 W...

Page 100: ...S AND RAILINGS 2 SPACE THE PANEL SLATS IN THE OPENINGS AS SHOWN BELOW ATTACH EACH PANEL SLAT WITH TWO 8 X 2 WOOD SCREWS 5 4 X 3 X 34 1 2 PANEL SLAT 4 ON LEFT SIDE AND 4 ON RIGHT SIDE 4 3 2 2 5 8 SPACING 5 4 X 3 X 34 1 2 PANEL SLAT 5 ON REAR RIGHT SIDE 2 1 2 2 7 8 SPACING LEFT SIDE UPPER LEVEL PANEL SLATS 4 PIECES RIGHT SIDE UPPER LEVEL PANEL SLATS 4 PIECES PANEL SLATS 5 PIECES REAR RIGHT SIDE UPPE...

Page 101: ...DER SUPPORT WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER 3 SQUARE THE CENTER POST TO THE DECK ATTACH THE CENTER POST TO THE FRONT FACE BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS FROM THE FRONT GO UNDER THE FORT DECK AND INSTALL THREE 8 X 3 WOOD SCREWS THROUGH THE CENTER DECK BOARD INTO THE BOTTOM OF THE CENTER POST CENTER POST 8 X 2 1 2 WOOD SCREW 2 AT REAR 5 16 WASHER SUPPORT T NUT LADDER FRONT FACE ...

Page 102: ...THREE 5 16 WASHERS 3 LEAVE A 3 3 8 GAP BETWEEN THE UPPER LEVEL STEP YOU JUST INSTALLED AND THE NEXT UPPER LEVEL STEP ATTACH THE NEXT UPPER LEVEL STEP WITH THREE 5 16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 4 REPEAT SUBSTEP 3 TO INSTALL THE NEXT TWO UPPER LEVEL STEPS STEP 42 UPPER LEVEL STEPS 5 16 WASHER LAG SCREW 5 16 X 3 1 2 2 X 4 X 70 UPPER LEVEL STEP TOPS OF DECK SPACERS FLUSH TO TOP OF UPPER...

Page 103: ... SHOWN BELOW ON THE INSIDE OF THE PANEL BOARDS AND ATTACH EACH PANEL SLAT TO THE FORT WITH TWO 8 X 2 WOOD SCREWS RIGHT SIDE SWING BEAM SIDE LEVEL SLAT SPACING 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLATS INTO THE OPENINGS AS SHOWN BELOW SPACE THE SLATS AS INDICATED BY THE DIMENSIONS SHOWN THERE ARE FOUR SLATS ON THE LEFT SIDE SIX SLATS ON THE RIGHT SIDE AND TWO SLATS ON THE FRONT OF THE LOWER LEFT SID...

Page 104: ... 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING STEP 44 SWING BEAM PLATE 3 8 WASHER 3 8 LOCK NUT CARRIAGE BOLT 3 8 X 3 1 2 BOLT CAP SWING BEAM PLATE 96 ...

Page 105: ...IDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 45 IRON DUCTILE SWING HANGERS 7 CARRIAGE BOLT 3 8 LOCK NUT TORQUE WASHER 3 8 WASHER BOLT CAPS IRON DUCTILE SWING HANGER 97 ...

Page 106: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 98 ...

Page 107: ...G BOARDS OF THE FORT 2 THE END OF THE SWING BEAM WITH 2 HOLES SHOULD OVERHANG THE SWING BEAM SIDE OF THE FORT IN THE NEXT STEP YOU WILL ATTACH THE SWING BEAM LEGS ONTO THIS END OF THE SWING BEAM END WITH 2 HOLES SWING BEAM WITH IRON DUCTILE SWING HANGERS ATTACHED SWING BEAM SIDE OF FORT 99 ...

Page 108: ...WING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS BOLT CAP LAG SCREW 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 SUB BRACKET 100 ...

Page 109: ... BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER HAMMER THE CARRIAGE BOLT TO SET THE TORQUE WASHER INTO THE SWING BEAM 2 ON THE BOTTOM SIDE OF THE SWING BEAM MOUNT ATTACH A 3 8 FLAT WASHER AND A 3 8 LOCK NUT ONTO THE END OF THE CARRIAGE BOLT PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 CENTER THE HOLE IN THE SWING BEAM PLATE ON THE SWING BEAM PREDRILL A HOLE VIEW OF BOTTOM SIDE OF SWING BEAM PLATE S...

Page 110: ...ER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL STEP 50 LEVEL SWING BEAM 102 ...

Page 111: ...OLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WASHERS REPEAT ON THE OTHER SIDE OF THE SUB BRACKET STEP 51 SWING LEG CROSS MEMBER 2 X 4 X 58 CROSS MEMBER 3 8 WASHER 3 8 X 3 1 2 LAG SCREW SUB BRACKET CHOOSE HOLE LOCATIONS THAT WILL NOT INTERFERE WITH THE ...

Page 112: ...S 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE ...

Page 113: ...16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS ON OUTSIDE 1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES ON THE UPPER LEVEL DECK STEP 53 UPPER LEVEL ROOF SUPPORTS SUPPORT 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LAG POSTS OR REAR CORNER POSTS TRIANGLE ROOF PEAK TRIANGLE ROOF PEAK ON OUTSIDE SUPPORT ROOF SUPPORT ASSEMBLIES A 105 ...

Page 114: ...ENTERED ON THE ROOF SUPPORTS AND THE SMOOTH TOP SIDE OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MA...

Page 115: ... LEVEL ROOF 1 PLACE THE 1 X 6 X 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH FOUR 8 X 1 1 4 WOOD SCREWS 1 X 6 X 30 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW 107 ...

Page 116: ...OF FINISHER AT THE END OF THE ROOF PLACE THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD THEN ALIGN THE ENDS OF THE BOARDS FASTEN THE ROOF FINISHER TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS TIP INSTALL THREE ROOF BOARDS THEN ASSEMBLE AND INSTALL THE CHIMNEY ACCORDING TO THE CHIMNEY DORMER INSTRUCTIONS IN THE APPENDIX WOOD SCREW 8 X 1 1 2 CHIMNEY 1 X 4 X 30 1 2 ROOF FIN...

Page 117: ...RST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOFSUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES STEP 57 PLASTIC SUNBURST 8 X 2 WOOD SCREW X6 PLASTIC SUNBURST FRONT 8 X 2 1 2 WOOD SCREW X2 PLASTIC SUNBURST REAR 109 ...

Page 118: ...N LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING DOWN ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATI...

Page 119: ...ON INSIDE 1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES ON THE LOWER LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER LEVEL CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS STEP 59 ROOF SUPPORTS LOWER LEVEL 111 ...

Page 120: ... PARALLEL NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG NUMBER ON THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 76 7 8 AND THEN DIVIDE THIS EXAMPLE 76 7 8 MINUS 72 75 EQUALS 4 125 THE ROOF STARTER WILL EITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL OFFSET TOWARDS THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN ...

Page 121: ...76 7 8 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER REAR THIS SIDE OF THE ROOF GETS FOUR BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 4 X 76 7 8 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS STEP 61 ROOF REAR SECTION 113 ...

Page 122: ...TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 5 X 76 7 8 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER REAR THIS SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 4 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS FLAT TOP END ROOF STARTER FRONT WITH IS ALMOST 4 1 4 7688 RSF OVERLAP FLUSH 1 X 4 X 76 7 8 1 X 4 X 76 7 8 R...

Page 123: ... SCREWS THROUGH THE MOUNTING BLOCK INTO THE ROOF BOARD 2 MOUNT THE DORMER ON TOP OF THE ROOF 4 1 2 FROM THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD TO THE BOTTOM EDGE OF THE DORMER THE DORMER MOUNTING BLOCK SHOULD BE IN BETWEEN THE WALLS OF THE DORMER MAKE SURE THE DORMER IS HORIZONTALLY PARALLEL TO THE ROOF BOARDS AND FULLY RESTING ON TOP OF THE ROOF THE PRE DRILLED HOLES ON EACH SIDE OF THE DORMER...

Page 124: ...TO THE ROOF OVERHANG ON BOTH SIDES FASTEN USING 8 X 1 1 4 WOOD SCREWS THE FINAL ASSEMBLY SHOULD MEASURE 69 7 8 AT THE BOTTOM 8 X 1 1 4 WOOD SCREW FRONT PLASTIC ARCH FLUSH TO THE SIDES OF THE ROOF BOARD ROOF PANEL 4 PLACE THE ROOF PANEL PEAK SUPPORT 125 5 1081 RPPS ROOF PANEL LEFT ROOF PANEL RIGHT ASSEMBLY 1 FIND ONE 5 X 11 X 46 97 ROOF PANEL LEFT ASSEMBLY ONE 5 X 11 X 46 97 ROOF PANEL RIGHT ASSEMB...

Page 125: ... GABLE ASSEMBLY IS FLUSH AGAINST THE FRONT CORNER POSTS THE GABLE ROOF PEAK SHOULD BE RESTING ON TOP OF THE ROOF 3 AFTER THE GABLE ASSEMBLY IS IN ITS FINAL POSITION GO INSIDE ON TOP OF THE DECK AND PULL THE GABLE ASSEMBLY TOWARDS YOU MAKING SURE IT IS FLUSH TO THE OUTSIDE OF THE ROOF AND INSERT TWO 1 1 2 WOOD SCREW FROM UNDERNEATH THE ROOF INTO THE GABLE ASSEMBLY ROOF PEAK USE THE DIMENSIONS SHOWN...

Page 126: ...E AND THE OPPOSITE END WITH THE COUNTERSUNK HOLE FLUSH AGAINST THE LEFT FRONT CORNER POST MAKE SURE THE ANGLED END OF THE WALL PANEL SUPPORT IS FLUSH TO THE INSIDE OF THE GABLE ASSEMBLY THE WALL PANEL SUPPORT TOP EDGE MUST BE PARALLEL AT 21 7 8 TO THE TOP EDGE OF THE ROPE LADDER SUPPORT ATTACH THE WALL PANEL SUPPORT LEFT TO THE GABLE ASSEMBLY WITH ONE 8 X 2 1 2 WOOD SCREW 2 THE COUNTERSUNK HOLE WI...

Page 127: ... UP THE WOOD SCREWS ATTACHING THE GABLE ASSEMBLY FROM UNDERNEATH THE ROOF SLIDE THE GABLE ASSEMBLY LEFT OR RIGHT TEST FIT THE ROOF FINISHERS ON BOTH SIDES ONCE THE CORRECT POSITION IS ACCOMPLISHED PROCEED TO RE ATTACH THE REMOVED PIECES 3 INSERT 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS INTO THE WALL PANEL SUPPORTS AND GABLE ASSEMBLY COUNTERSUNK HOLES 4 FASTEN THE ROOF FINISHER FRONT LEFT AND ROOF ...

Page 128: ...ERT 1 1 4 WOOD SCREWS THROUGH THE PRE DRILLED HOLES MEASURING 1 PLACE THE 1 X 2 X 32 ROOF BATTEN UP AGAINST THE FRONT ROOF PANEL CENTERED BETWEEN THE ROOF SUPPORTS FLUSH THE BOTTOM EDGE OF THE ROOF BATTEN TO THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD MAKE SURE IS PARALLEL TO THE ROOF SUPPORTS INSERT 1 1 4 WOOD SCREWS THROUGH THE PRE DRILLED HOLES 3 ONCE THE ROOF BATTEN HAS BEEN CUT TO 22 1 2 PLACE ...

Page 129: ...ROOF SUPPORT AND THE WALL PANEL SUPPORT LEFT THE SIDE EDGE OF THE WALL PANEL BOARD MUST BE PARALLEL AND 1 4 FROM THE SIDE EDGE OF THE PREVIOUS WALL PANEL BOARD THE WALL PANEL BOARD BOTTOM ANGLED END SHOULD BE PARALLEL AND 1 TO THE SIDE EDGE OF THE GABLE ROOF SUPPORT FASTEN THE WALL PANEL BOARD WITH FOUR 1 1 2 WOOD SCREWS 4 MOUNT THE 1 X 4 X 8 75 WALL PANEL BOARD AGAINST THE GABLE LEFT ROOF SUPPORT...

Page 130: ...F THE ROOF THE PLASTIC SUNBEAM MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBEAM TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES PLASTIC SUNBEAM 2 1 2 WOOD SCREW X2 2 WOOD SCREW X6 PLASTIC SUNBEAM ROOF SUPPORT 122 ...

Page 131: ...RE THE HEAD OF THE SCREW IS STICKING OUT ABOUT 3 8 FROM THE OUTSIDE FACE OF THE WALL PANEL BOARD 3 MOUNT THE SOLAR WALL LIGHT ONTO THE WALL USING THE HEAD OF THE WOOD SCREW AS A HANGER IN TO THE SLOT LOCATED IN THE BACK OF THE SOLAR WALL LIGHT THE ON OFF SWITCH IS LOCATED IN THE BOTTOM REAR END OF THE SOLAR WALL LIGHT YOU CAN ACCESS TO THIS SWITCH BY SWINGING THE SOLAR WALL LIGHT TOWARDS THE OUTSI...

Page 132: ...THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE ROPE LADDER RUNG 4 ...

Page 133: ...ES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 34 SAFETY BOARD UPPER LEVEL ON TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD LOWER LEVEL ATTACH IT WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP SAFETY BOARD 5 16 WASHER LAG SCREW FRONT OF FORT 5 16 X 3 1 2 2 X 4 X 34 SAFETY BOARD 2 X 4 X 47 1 2 RIGHT SIDE O...

Page 134: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 135: ... TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 1 MEASURE UP 26 3 8 FROM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE PLAYSET MAKE MARKS ON THE INSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT MIDDLE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS N...

Page 136: ...ND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT TOP SEAT BOARDS 8 X 2 1 2 WOOD SCREWS NOTE SLIDE REMOVED FOR CLARITY 128 ...

Page 137: ... OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS STEP 77 SANDBOX SEATS AND NAME PLATE WOOD SCREW 8 X 2 5 4 X 6 X 22 SANDBOX SEAT 129 ...

Page 138: ...AC TOE BOX 2 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 78 TIC TAC TOE ASSEMBLY 130 ...

Page 139: ...HE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 79 TIC TAC TOE INSTALLATION 8 X 1 3 4 SWING BEAM WOOD SCREW TIC TAC TOE WITH BOARDS ATTACHED NOTE 2 X 6 X 102 ROPE LADDER SUPPORT REMOVED FOR CLARITY 4 131 ...

Page 140: ...SIDE OF THE HOLE IN THE ROPE LADDER SUPPORT 2 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN S...

Page 141: ...LES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 81 SAFETY HANDLES LOWER LEVEL PAN HEAD SCREW SAFETY HANDLE 14 X 1 1 4 1 4 WASHER 133 ...

Page 142: ...R CHILD 3 ATTACH EACH SAFETY HANDLE TO THE LAG POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 82 SAFETY HANDLES UPPER LEVEL PAN HEAD SCREW SAFETY HANDLES SAFETY HANDLES 14 X 1 1 4 1 4 WASHER NOTE LOWER LEVEL WOOD ROOF REMOVED FOR CLARITY 134 ...

Page 143: ...2 DRILL A 3 16 PILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT 13...

Page 144: ...ARE TELESCOPE BRACKETS TO THE ROPE LADDER SUPPORT ON THE ROCK WALL SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOP INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE STEP 84 TELESCOPE 136 ...

Page 145: ...NG CLIP SWING CHAIN STEP 85 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 137 ...

Page 146: ...OF THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE A 138...

Page 147: ...PART II CLATTER BRIDGE 139 ...

Page 148: ...RIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE LETTERS A B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE NOT LABELED WITH THESE LETTERS 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIA...

Page 149: ...E 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 36 3 4 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO AT...

Page 150: ... SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS 6 USE 5 16 X 4 1 2 HEX BOLT...

Page 151: ...MBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS HEX BOLT 5 16 X 4 1 2 PANEL BOARD DECK SUPPORT 2 X 6 BOTTOM 2 X 4 X 36 3 4 5 16 WASHER FRAME LEFT SIDE FRAME RIGHT SIDE NOT SHOWN FOR CLARITY FRONT OF TOWER 2 X 4 X 36 3 4 DECK SUPPORT WITH HOLES YOU DRILLED 143 ...

Page 152: ...NDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS D STEP 5 FRONT FRAME ASSEMBLY BOARD HEX BOLT OFFSET DOWN 5 16 WASHER 5 16 X 4 1 2 2 X 6 X 36 3 4 SA...

Page 153: ...HE CORNER POSTS THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BO...

Page 154: ...SERT THE 5 16 X 3 1 2 LAG B A SCREWS AND 5 16 WASHERS IN THE REMAINING HOLES OF THE 2 X 6 PARTS SHOWN BELOW NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCREWS ARE SELF TAPPING 1 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE TO SQUARE AND LEVEL THE DECK OF THE TOWER TO THE DECK ...

Page 155: ...WEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH TWO 2 WOOD SCREWS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH WITH THE TOP OF THE DECK SPACER A 2 X 6 NOT SHOWN B HERE FOR CLARITY SCREW C INSIDE OF THE 2 X 6 2 WOOD D BOTTOM PANEL BOARD 5 4 X 4 X 29 3 8 DECK SPACER MAKE FLUSH TO 2 X 6 X 36 3 4 FRONT OF TOWER 5 ...

Page 156: ...EL BOARD AGAINST THE FRONT CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS FLUSH WITH TOP OF DECK BOARDS TOWER B C 5 16 X 3 1 2 LAG SCREW D 5 16 WASHER A BOARD MAKE TOP OF BOARD OF BOTTOM PANEL 2 X 4 X 36 3 4 FRONT 5 4 x 4 x 36 1 2 DECK BOARDS 148 ...

Page 157: ...S 5 4 X 4 X 36 1 2 DECK BOARD A C B D STEP 10 DECK 1 INSTALL THE 5 4 X 4 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS WITH WITH 2 WOOD SCREWS 149 ...

Page 158: ...OWER B 2 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS A C 1 PLACE THE 2 X 4 X 36 3 4 SAFETY BOARD WITH CHAIN HOLES AGAINST THE REAR CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS D STEP 11 REAR BOTTOM PANEL BOARD 150 ...

Page 159: ...ANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 INSTALL THE FIRST PANEL SLAT 2 1 2 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS SHOWN IN THE PICTURE AT THE BOTTOM LEFT BELOW C RIGHT SIDE VIEW OF SLATS 2 1 2 2 7 8 BETWEEN SLATS 2 WOOD SCREW SHOWN FOR OF TOWER RIGHT SIDE FRONT OF CLARITY TOWER CORNER POST A AND OTHER BOARDS NO...

Page 160: ... POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 BRIDGE RAIL ON THE MARK ON THE CORNER POST D STEP 13 BRIDGE RAILS FRONT FACE THE INSIDE IN EACH END OF HOLES FACE 5 16 X 3 1 2 5 16 WASHER TOWER COUNTERSUNK HOLES 2 X 4 X 66 BRIDGE RAIL COUNTERSUNK TO...

Page 161: ...IDGE RAILS AGAINST THE GREEN CORNER POST AND CENTER CORNER POST ON THE PLAY SET 2 LEVEL EACH TOP BRIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 MAKE THE BOTTOM OF EACH LOWER BRIDGE RAIL 16 FROM THE TOP OF THE TOP BRIDGE RAIL 4 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 ATTACH 5 4 X 3 X 28 1 4 PA...

Page 162: ...RNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS STEP 15 BRIDGE RAIL SLATS SLAT 5 4 X 3 X 16 BRIDGE RAIL 2 WOOD SCREW 5 4 X 3 X 16 BRIDGE RAIL SLAT 3 4 1 16 5 5 16 4 1 1 3 1 2X 1 8 LEFT SIDE VIEW 3 SPACE OFF CORNER POST 3 SLAT SPACING 154 ...

Page 163: ...S USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW STEP 16 BRIDGE DECK AND CHAIN ASSEMBLY BOARD BRIDGE DECK T NUT 2 X 4 X 29 T NUT FLANGE 155 ...

Page 164: ...THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES STEP 17 BRIDGE DECK AND CHAIN ASSEMBLY 96 CHAIN SECTIONS B SCALE 1 6 DETAIL B 18TH CHAIN LINK LINE UP OVER HOLE IN FIRST BRIDGE DECK BOARD FIRST BRIDGE DECK BOARD 156 ...

Page 165: ...GHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 3 COUNT OVER 4 CHAIN LINKS FROM THE LAST HEX BOLT AT THIS CHAIN LINK PLACE A 5 16 WASHER BETWEEN THE CHAIN LINK AND THE BRIDGE DECK BOARD NOTE THAT THREE EMPTY CHAIN LINKS ARE BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AN...

Page 166: ...IN ENDS IN THE BRIDGE DECK ASSEMBLY THROUGH THE HOLES IN THE BOTTOM PANEL BOARD AND DECK SUPPORT BOARD ON THE TOWER 2 THERE SHOULD BE AT LEAST A 1 TO 1 3 4 GAP BETWEEN THE BRIDGE DECK BOARD AND THE BOTTOM PANEL BOARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK LINK TO ATTACH THE CHA...

Page 167: ...HE PLAY SET THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP IN ORDER TO ACHIEVE THE GAP YOUR ASSISTANT MAY HAVE TO LIFT UP THE BRIDGE DECK ASSEMBLY WHILE YOU CONNECT THE CHAINS TOGETHER WITH THE QUICK LINK UNDER THE PLAY SET DECK IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN THREAD THEM THROUGH THE QUICK LINK TO KEEP THEM UP AND OUT OF THE...

Page 168: ...OOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 DETAIL A SCALE 1 3 FLUSH 8 X 2 WOOD SCREW FLUSH FLUSH 2 X 4 X 27 SUPPORT ROOF SUPPORT LEFT ROOF SUPPO...

Page 169: ...R POSTS STEP 22 DRILLING CORNER POST HOLES 1 CHECK THE DIMENSION OF THE ROOF SUPPORT ASSEMBLIES AS SHOWN BELOW BEFORE DRILLING HOLES 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUBSTEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED OUT BELOW 161 ...

Page 170: ...2 LAG SCREW STEP 23 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TOTHE HOLES DRILLED ON THE INSIDE OF THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS WITH TWO 5 16 WASHERS 162 ...

Page 171: ...OVERHANG THE SAME ON EACH SIDE OF THE 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS STARTER BEFORE INSTALLING THE ROOF STARTERS MAKE SURE DIMENSIONS A AND B MATCH ALSO MAINTAIN THE SAME OVEHANG OF THE ROOF STARTERS ON EACH SIDE OF THE ROOF SUPPORTS STEP 24 ROOF STARTERS 8 x 1 1 2 WOOD SCREW 1 X 4 X 36 3 4 ROOF STARTER SIDE VIEW OVERHANG A B OVERHANG ROOF STARTER 163 ...

Page 172: ...OARD 1 BOARD 2 WOOD SCREW 8 X 1 1 2 STEP 25 ROOF PEAK 1 FASTEN ROOF PEAK BOARD 1 TO ROOF PEAK BOARD 2 WITH FOUR 8 X 1 1 2 WOOD SCREWS TO MAKE A ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK ASSEMBLY TO THE ROOF STARTERS WITH EIGHT 8 X 1 1 4 WOOD SCREWS ROOF PEAK ASSEMBLY END VIEW ROOF STARTERS 164 ...

Page 173: ... 1 1 2 WOOD SCREWS 2 SLIDE THE NEXT ROOF BOARD TONGUE INTO THE GROOVE OF THE PREVIOUS ROOF BOARD SECURE THE ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD SECURE THE ROOF FINISHER TO THE ROOF SUPPORTS WITH F...

Page 174: ...WITH THE LIP OF THE SLIDE RESTING ON TOP OF THE DECK BOARDS 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN WAVE SLIDE A DETAIL A SCALE 1 12 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 166 ...

Page 175: ... Close Out Boards We include these parts for use on the standard wood roof play set only 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 2 4 2856 CPFR Center Post Fr...

Page 176: ...APPENDIX 168 ...

Page 177: ...CTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 2 1 2 WOOD SCREW QTY 4 8 X 1 1 2 WOOD SCREW QTY 34 ...

Page 178: ... 10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHIMNEY RIGHT SIDE ASSEMBLY 1 DESCRIPTION PICTURE QTY ...

Page 179: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY ...

Page 180: ...IND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF THE DORMER SIDE ASSEMBLIES AND THE OTHER DORMER SUNRAY ASSEMBLY FLUSH TO THE REAR FLAT END OF THE DORMER SIDE ASSEMBLIES AS SHOWN BELOW 4 ATTACH THE DORMER SIDE ASSEMBLIES TO THE DORMER SUNRAY ASSEMB...

Page 181: ... WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DORMER WINDOW AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS FLUSH FLUSH DORMER SIDE FLUSH DORMER WINDOW DORMER SIDE BATTEN DORMER SUNRAY DORMER SIDE DORMER SIDE 1 1 2 WOOD SCREW ...

Page 182: ...F PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON THE ROOF PANEL ARE CENTERED WITH THE TOP FACE OF THE DORMER SUNRAY ASSEMBLES FASTEN WITH 8 X 1 1 2 WOOD SCREWS 3 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE ...

Page 183: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 184: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 185: ...ING BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 2 WOOD SCREW IN...

Page 186: ...h 4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO FOR RESIDENTIAL USE ONLY NOTE THE GROMMETS HAVE A RECESSED PART ON ONE SIDE AN IT SHOULD FACE YOU YOU MAY PRE DRILL 1 8 X 1 DEEP HOLES AT EACH GROMMET LOCATION ALONG THE TOP PRIOR TO INSTALLING THE PA...

Page 187: ...lign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasteners procedure Then BOARDS THAT ARE FASTENED TO THE CHAINS WITH THE END OF THE 2 X 4 BRIDGE DECK MARK THROUGH THE CENTER OF THE CENTER GROMMET ONTO THE MIDDLE DECK BOARD DRILL A 1 8 X 1 DEEP HOLE AT T...

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