Goodman GPG13 Installation & Operating Instructions Manual Download Page 10

10

G

Y

W

R

R

W

Y1

G

From 

Unit

Y/Y2

Y/Y2

Typical 2-Stage Cool Thermostat and

Unit 24 V Wiring Hookup

*PG1360***1A Only

CIRCULATING AIR AND  FILTERS

A

IRFLOW

 C

ONVERSION

Units can easily be converted from horizontal to down-
discharge airflow delivery.  In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.

Horizontal Air Flow (Applies to 3 phase models)

Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.

Remove supply and return duct covers which are attached to
the unit as shown below.

Remove these covers
for horizontal duct
applications

Duct Cover Installation

Down Discharge Applications

Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.

NOTE:  Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).

D

UCTWORK

Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.
A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.
The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained.  The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger.  A
cover should be tightly attached to prevent air leaks.
For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.
For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.
If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.

F

ILTERS

CAUTION

T

O PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF

EQUIPMENT  EFFICIENCY  OR  EQUIPMENT  DAMAGE DUE TO DUST AND LINT

BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR

FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. The
*PG1336(3A,4A), *PG1342, *PG1348, and *PG1360 models
are provided with internal filter racks for down-discharge
applications.  All units may be externally filtered.
Refer to the unit filter size chart in the appendix for filter size
information.
Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.

Filter Installation

Important:

 When installing a filter, the air flow arrows on the

filter must point toward the circulator blower.

Summary of Contents for GPG13

Page 1: ...Requirements Embodied in The American National Standard National Standard of Canada Shown Below ANSI Z21 47 CSA 2 3 Central Furnaces RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING...

Page 2: ...11 HEATING 11 COOLING 11 FAN ONLY 12 Startup Adjustments and Checks 12 HEATING STARTUP 12 COOLING STARTUP 15 Troubleshooting 15 IGNITION CONTROL ERROR CODES 15 ABNORMAL OPERATION HEATING 16 ABNORMAL O...

Page 3: ...L TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE S...

Page 4: ...the outdoor air i e combustion air for the unit will be frequently contaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemicals and chlor...

Page 5: ...TION ELECTRIC SHOCK OR CARBON MONOXIDE THIS UNIT MUST BE PROPERLY INSTALLED REPAIRED OPERATED AND MAINTAINED This unit is approved for outdoor installation ONLY To assure that your unit operates safel...

Page 6: ...TION AND OR EQUIPMENT DAMAGE HIGH ALTITUDE KITS ARE FOR U S INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE IN CANADA The rating plate is stamped with the model number type of gas and gas input rating...

Page 7: ...E A MATCH OR OPEN FLAME TO TEST FOR LEAKS NEVER EXCEED SPECIFIED PRESSURES FOR TESTING HIGHER PRESSURE MAY DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN PREMATURE HEAT EXCHANGE FAILURE THI...

Page 8: ...acturers and propane gas suppliers Since propane gas will quickly dissolve white lead or most standard commercial compounds special pipe dope must be used Shellac base compounds resistant to the actio...

Page 9: ...SI Z21 20 AUTOMATIC IGNITION SYSTEM L2 L2 L2 L2 ECON 120 135 150 SPEED UP LOW VOLTAGE CONNECTOR Y Y2 Low Voltage Wiring PG1360 1A Only Refer to the unit wiring diagram for electrical connections When...

Page 10: ...onal Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Systems Pamphlets No 90A and 90B The supply duct from the unit through a wall may be installed...

Page 11: ...lower will deenergize This allows any additional heat in the heat exchanger to be transferred to the conditioned space PG13 48 60 1A ONLY HEAT FAN OFF delay is fixed at 180 seconds Airflow level is 50...

Page 12: ...lout protection device is located on the burner bracket The reason for elevated temperatures at the control should be determined and repaired prior to resetting this manual reset control WARNING TO AV...

Page 13: ...gas being delivered to the unit 3 INPUT GAS HTG VALUE x 3600 SEC PER CUBIC FOOT Example Natural gas with a heating value of 1000 BTU per cubic foot and 34 seconds per cubic foot as determined by Step...

Page 14: ...utward from the burner without curling floating or lifting off Temperature Rise Check Check the temperature rise through the unit by placing thermometers in supply and return air registers as close to...

Page 15: ...does not operate Compressor Protection Devices The compressor includes components which are designed to protect the compressor against abnormal operating conditions WARNING TO PREVENT PERSONAL INJURY...

Page 16: ...and carefully clean with steel wool Check wiring Check wiring for opens shorts and miswiring Important If you have to frequently reset your gas electric package unit it means that a problem exists th...

Page 17: ...bris CONDENSER EVAPORATOR AND INDUCED DRAFT MOTORS Bearings on the air circulating blower motor condenser motor and the combustion fan motor are permanently lubricated No additional oiling is required...

Page 18: ...rical power and gas supply CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION CAUTION ALWAYS VERIFY PROPER OPERATION AFTER...

Page 19: ...Seconds 0 7 30 0 60 Circulator Blower Outdoor Fan and Compressor Thermostat ON OFF ON OFF ON OFF Legend PG10 12 24 60 PG1324 42 PG1348 60 100 50 Light Signal Refer to Abnormal Heating or Cooling Opera...

Page 20: ...SUPPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PAN...

Page 21: ...H OPTIONAL CONNECTED AT L1 L2 NOTE 4 B BL Y R FS R O R H C F Y BR CAP1 BL B PU 4 SPEED MOTOR ALS Y Y PS PU W G G W R BL Y Y PU R C Y Y2 Y1 Y BL 6 5 2 3 G 4 1 Y PU PL RS MV GAS VALVE MV GV PU W R BL GV...

Page 22: ...ER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH B4312003 REV B Wiring is subject to change Always...

Page 23: ...TC OT1 O T2 BR CM PU B Y COMP B B S C R CH OPTIONAL BL C LS R R BL BL PU BL R PU R R G G Y W PU Y1 Y 208 230 1 60 POWER SUPPLY B NOTE 2 B B BL BL BL BL B PU L1 B R CC L2 T1 T2 R B Y GRD R Y R Y2 CH O...

Page 24: ...ENSER MOTOR CC CONTACTOR CH CRANKCASE HEATER FS FLAME SENSOR COMPONENT LEGEND CAP CAPACITOR L2 L2 MARKED TERMINAL LINE VOLTAGE LOW VOLTAGE UNMARKED TERMINAL WIRING WIRE SPLICE Y Y C Y2 Y2 1 REPLACEMEN...

Page 25: ...PU B Y COMP B B S C R CH OPTIONAL BL C LS R R BL BL PU BL R PU R R G G Y Y Y2 W PU Y1 Y 208 230 1 60 POWER SUPPLY B NOTE 2 B B BL BL BL BL B PU L1 B R CC L2 T1 T2 R B Y GRD R Y1 PU PU BL BL BL PU Y Y...

Page 26: ...NSER MOTOR CC CONTACTOR CH CRANKCASE HEATER FS FLAME SENSOR COMPONENT LEGEND CAP CAPACITOR L2 L2 MARKED TERMINAL LINE VOLTAGE LOW VOLTAGE UNMARKED TERMINAL WIRING WIRE SPLICE SOL SOLENOID 2 STAGE nd Y...

Page 27: ...U PU PU BL BR 1 4 3 2 5 6 F C 240 24V 1 C 2 208 3 NOTE 4 GAS VALVE NOTE 5 ALT HONEYWELL W R GAS VALVE PLF Y1 Y2 Y C R W G CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 NOTE 4 NOTE 2 208 230 3 60 CH OPTIONAL P...

Page 28: ...ALS LS 8 6 3 RS PLF 6 5 2 3 C 1 4 GV FALSE FLAME SENSED OUTPUT DELAY OPEN LIMIT SWITCH COMPRESSOR ANTI CYCLE TIMER MAIN LIMIT OPEN STICKING GAS VALVE BAD SWITCH 3 MIN COMP WITHOUT INDUCER ON PRESSURE...

Page 29: ...ECON 120 150 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 208 230 3 60 CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 Y1 Y2 CH OPTIONAL NOTE 5 PLF T1 T2 T3 T4 T5 NOTE 4 NO TE2 SEE NOTE 6...

Page 30: ...CITOR WITH ECONOMIZER OPTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00087 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 3 TR NOTE NOTE 7 NO...

Page 31: ...IONAL 460 3 60 SEE NOTE 6 BK BK PU RD BK YL RD GND RD BK BK RD CH OPTIONAL CONNECTED AT L1 L2 NOTE 2 SEE NOTE 3 SEE NOTE 5 TO THERMOSTAT VM GAS VALVE IGN FS MV ALT HONEYWELL GAS VALVE MV W R GV 5 4 1...

Page 32: ...TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY 0140G00088 4 ACCESSORY ECONOMIZER PLUG ON SELECT MODELS ADJACENT SPEED REPLACE THE BLACK MOTOR LEAD AT IBR 3 WITH RED 3 460V UNITS ARE SINGLE...

Page 33: ...WH WH RD BK PU BL W R GAS VALVE GAS VALVE ALT HONEYWELL TO THERMOSTAT R C G Y W COOL P1 ECON 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 460 3 60 CH OPTIONAL CONNECTED AT L1 L...

Page 34: ...PTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00089 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 2 TR NOTE NOTE 6 NOTE 6 4 SEE NOTE 7 EM R...

Page 35: ...135 ECON 120 150 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 208 230 1 60 CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 Y1 Y2 CH OPTIONAL NOTE 5 PLF T1 T2 T3 T4 T5 NOTE 4 N OTE2 SEE N...

Page 36: ...ZER OPTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00267 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 3 TR NOTE NOTE 7 NOTE 7 5 NOTE 2 EM R...

Page 37: ...Ton 2 1 2 Ton 3 Ton 3 1 2 4 Ton 5 Ton Min Filter Size 1 20 x 20 x 1 1 20 x 25 x 1 1 25 x 25 x1 2 20 x 20 x 1 2 20 x 25 x 1 MINIMUM CLEARANCES NOTE Roof overhang should be no more than 36 3 MIN 12 MIN...

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Page 40: ...significantly reduce the most frequent causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it...

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