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6

UNIT LOCATION

IMPORTANT NOTE: 

Remove wood shipping rails prior to 

installation of the unit.

All Installations:

• 

For proper flame pattern within the heat exchanger and 

proper condensate drainage, the unit must be mounted 

level.

• 

The flue outlet hood must be at least 12 inches from 

any  opening  through  which  flue  gases  could  enter  a 

building, and at least three feet above any forced air 

inlet located within ten feet. The economizer/manual 

fresh air intake/motorized fresh air intake and combus-

tion air inlet mounted on the unit are not affected by this 

restriction. 

•  To avoid possible corrosion of the heat exchanger, do 

not locate the unit in an area where the outdoor air (i.e. 

combustion air for the unit) will be frequently contam

-

inated  by  compounds  containing  chlorine  or  fluorine. 

Common sources of such compounds include swim-

ming pool chemicals and chlorine bleaches, paint 

stripper, adhesives, paints, varnishes, sealers, wax-

es (which are not yet dried) and solvents used during 

construction and remodeling. Various commercial and 

industrial processes may also be sources of chlorine/

fluorine compounds.  

•  To avoid possible illness or death of the building occu-

pants, do NOT locate outside air intake device (econ

-

omizer, manual fresh air intake, motorized fresh air 

intake) too close to an exhaust outlet, gas vent termi

-

nation, or plumbing vent outlet. For specific distances 

required, consult local codes.

• 

Allow minimum clearances from the enclosure for fire 

protection, proper operation, and service access (see 

appendix).  These  clearances  must  be  permanently 

maintained.

• 

The combustion air inlet and flue outlet hoods on the 

unit must never be obstructed. If used, do not allow the 

economizer/manual fresh air damper/ motorized fresh 

air damper to become blocked by snow or debris. In 

some climates or locations, it may be necessary to ele-

vate the unit to avoid these problems. 

•  When the unit is heating, the temperature of the return 

air entering the unit must be between 50° F and 100° F.

•  Units manufactured on or after May 1, 2017 are not 

permitted to be used in Canada for heating of buildings 

or structures under construction.

Ground Level Installations Only:

•  When the unit is installed on the ground adjacent to 

the  building,  a  level  concrete  (or  equal)  base  is  rec

-

ommended. Prepare a base that is 3” larger than the 

package unit footprint and a minimum of 3” thick.

• 

The  base  should  also  be  located  where  no  runoff  of 

water from higher ground can collect in the unit.

Outside Slab Installation

Rooftop Installations Only:

NOTE:

 To ensure proper condensate drainage, unit must be 

installed in a level position.

•  To avoid possible property damage or personal injury, 

the roof must have sufficient structural strength to carry 

the weight of the unit(s) and snow or water loads as 

required by local codes. Consult a structural engineer 

to determine the weight capabilities of the roof.

• 

The unit may be installed directly on wood floors or on 

Class A, Class B, or Class C roof covering material.

• 

To avoid possible personal injury, a safe, flat surface for 

service personnel should be provided.

Rooftop Installation

Summary of Contents for GPG 16 M Series

Page 1: ...e and air flow may reduce energy efficiency and shorten equipment life ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MAN...

Page 2: ...Primary Limit 18 Flame Detected with Gas Valve Closed 18 Low Flame Signal 19 Abnormal Operation Cooling 19 Short Cycle Compressor Delay 19 High Pressure Switch Loss of Charge Switch 19 MAINTENANCE 19...

Page 3: ...RNINGS EXACTLY COULD RESULT IN SERIOUS INJURY DEATH OR PROPERTY DAMAGE NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME USE COMMERCIALLY AVAILABLE SOAP SOLUTION MADE SPECIFICALLY FOR THE DETECTION OF LEAKS...

Page 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Page 5: ...dition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and National Standard of Canada CAN CSA B149 Installation Codes The heating and cooling capacities of the unit should be greater than or equal...

Page 6: ...e for fire protection proper operation and service access see appendix These clearances must be permanently maintained The combustion air inlet and flue outlet hoods on the unit must never be obstruct...

Page 7: ...at the altitudes shown on the rating plate The rating plate is stamped with the model number type of gas and gas input rating Make sure the unit is equipped to operate on the type of gas available Con...

Page 8: ...drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long 5 Use two pipe wrenches when making connection to the gas valve to keep it from...

Page 9: ...peration Because of the danger of ex plosion or fire never use a match or open flame to test for leaks Never exceed specified pressure for testing Higher pressure may damage gas valve and cause overfi...

Page 10: ...nd two stages of me chanical cooling Units which will have economizers may use thermostats with two or three stages of cooling All units can use single stage or multi stage thermostats Refer to figure...

Page 11: ...esidential or Manual Q Commercial All ductwork exposed to the outdoors must include a weather proof barrier and adequate insulation A duct system should be installed in accordance with Stan dards of t...

Page 12: ...elay time expires the control will transition from low stage to high stage 6 The 30 second HEAT FAN ON delay time begins after the main burners light 7 The unit delivers heat to the conditioned space...

Page 13: ...ated temperatures at the control are normally caused by blower failure The reason for the opening should be determined and repaired prior to resetting If the power to the unit is interrupted during th...

Page 14: ...ternately remove pre drilled cap from drip leg Reinstall original cap sealing with pipe thread compound 7 Turn on electrical power and gas supply to the system 8 Turn on system power and energize valv...

Page 15: ...e Rise Check Check the temperature rise through the unit by placing ther mometers in supply and return air registers as close to the unit as possible Thermometers must not be able to sample temperatur...

Page 16: ...lower will continue to run for 90 120 150 or 180 seconds depending on the setting NOTE If necessary adjust fan OFF delay settings to obtain satisfactory comfort level Control Board Top Unit Shutdown 1...

Page 17: ...3 Record the gauge pressure and the temperature of the line 4 The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling Subcooling Formula Sat...

Page 18: ...d heat exchanger a failed induced draft blower or insufficient combustion air The rollout protection device is a manual reset limit located on the burner bracket The cause of the flame rollout must be...

Page 19: ...ecked at least once a year before the heating season begins to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris which would prevent adequate combus tion air and a...

Page 20: ...r lifting off At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve removing and reinstalling the heat exchanger door on the unit w...

Page 21: ...Switch Compressor Igniter Condenser Coil Ignition Control Condenser Fan Blade Induced Draft Blower Condenser Fan Motor Pressure Switch Contactor Pressure Switch Hose Gas Manifold Thermostatic Expansio...

Page 22: ...Flashes Indoor Outdoor Thermostat Open Cooling Only Devices Not present On All Models 9 Flashes High Pressure Loss of Charge Switch Open Cooling Only Devices Not Present On All Models Amber Light Sig...

Page 23: ...e Height W D A B GPG1624 M41 47 51 32 34 1 2 Medium GPG1630 M41 47 51 32 34 1 2 Medium GPG1636 M41 47 51 40 42 1 2 Large GPG1642 M41 47 51 40 42 1 2 Large GPG1648 M41 47 51 40 42 1 2 Large GPG1660 M41...

Page 24: ...ECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH C CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED CHE...

Page 25: ...nufacturer s instal lation instructions D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d instal lation du fabricant MINIMUM CLEARANCES UNI...

Page 26: ...SPEED T5 COOLING SPEED GPG1642100M41 Rise Range 35 65 E S P T1 LOW STAGE HEATING SPEED T2 HIGH STAGE HEATING SPEED T3 LOW STAGE COOLING SPEED T4 HIGH STAGE COOLING SPEED T5 COOLING SPEED GPG1648100M41...

Page 27: ...available on the web site in Partner Link Service Toolkit NOTE Ensure coils are rinsed well after use of any chemical cleaners Annual Inspection Qualified Servicer Only Your package unit should be ins...

Page 28: ...ignment per installa on instructions Check refrigerant piping for rubbing and leaks Repair if necessary Check unit wiring to ensure i s no n contact with refrigerant piping or sharp metal edges Check...

Page 29: ...or Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Sta c Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature Discharge Ci...

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Page 32: ...or Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registration You can also scan the QR code on the right for the product brand you purchased t...

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