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11

The leads are factory connected as follows: Green to T1, Yellow to T2, and White to T3. T1 is the low speed setting and
is dedicated to fan-only mode.  T2 is medium speed cooling and T3 is medium speed heating. T4 is high speed cooling and
T5 is high speed heating.  To adjust the blower speed, move the yellow and/or white wires to T4 and T5.

NOTE:

 If more than one lead is energized at the same time, the motor will use the higher speed setting.

NOTE: 

 GPC15 and GPH16 units are rated for a maximum E.S.P. of 0.8 except when using a 20kw electric heater. (The

maximum static for 20 kW electric heat is 0.5 E.S.P.)  When these units are installed in the 0.5 - 0.8 E.S.P. range, the
white lead (electric heat) must be moved to T5 for proper operation of the electric heaters.

See CFM vs ESP tables in this manual.

 

Refrigerant Charge Check (Units with Fixed Orifice Devices)

After completing airflow measurements and adjustments the
unit’s refrigerant charge must be checked.  All package units
with fixed orifice devices are charged using the super heat
method at the compressor suction line.  After superheat is
adjusted it is recommended to check unit sub-cooling at the
condenser coil liquid line out. For charge adjustments, see
superheat and subcooling charts shown for each model.

  

 

SUPERHEAT CAN BE DETERMINED AS FOLLOWS:

1. Read suction pressure.  Determine Saturated Suction

Temperature from tables or pressure gauge saturated
temperature scale (R-410A).

2. Read suction line temperature.
3. Use the following formula:

SUPERHEAT = SUCTION LINE TEMP - SAT. SUCTION TEMP.

EXPANSION VALVE (TXV) SYSTEM

SINGLE SPEED APPLICATION
(GPH1624-42)

1. Purge gauge lines. Connect service gauge manifold to access

fittings. Run system at least 10 minutes to allow pressure to
stabilize.

2. Temporarily install thermometer on liquid (small) line near

liquid line access fitting with adequate contact and insulate
for best possible reading.

3. Check subcooling and superheat. Systems with TXV application

should have a subcooling and superheat within the range
listed on the chart.

a. If subcooling and superheat are low, 

adjust

 TXV  then

check subcooling.

b. If subcooling is low and superheat is high, 

add 

charge  to

raise subcooling then check superheat.

c. If subcooling and superheat are high, 

adjust

 TXV valve

then check subcooling.

d. If subcooling is high and superheat is low, 

adjust 

TXV

valve superheat and 

remove 

charge to lower the

subcooling.

The TXV should 

NOT

 be adjusted at light load conditions 55º to

60ºF, under such conditions only the subcooling can be evalu-
ated. This is because suction pressure is dependent on indoor
air flow, and wet bulb temperature.

NOTE: 

Do 

NOT

 adjust charge based on suction pressure unless there is a gross undercharge.

4. Disconnect manifold set.  Installation is complete.

TWO

 SPEED APPLICATION (GPC1560/GPH1642-60)

Run the unit on low stage cooling for 10 minutes until refrigerant pressures stabilize.  Follow the guidelines and methods
below to check unit operation and ensure that the refrigerant charge is within limits. Charge the unit on low stage.

SUCTION

PRESSURE

SATURATED

SUCTION 

TEMPERATURE

ºF

LIQUID

PRESSURE

SATURATED

LIQUID 

TEMPERATURE

ºF

PSIG  

R-410A  

PSIG  

R-410A  

50

1

200

70

52

3

210

73

54

4

220

76

56

6

225

78

58

7

235

80

60

8

245

83

62

10

255

85

64

11

265

88

66

13

275

90

68

14

285

92

70

15

295

95

72

16

305

97

74

17

325

101

76

19

355

108

78

20

375

112

80

21

405

118

85

24

415

119

90

26

425

121

95

29

435

123

100

31

445

125

110

36

475

130

120

41

500

134

130

45

525

138

140

49

550

142

150

53

575

145

160

56

600

149

170

60

625

152

SATURATED

SUCTION PRESSURE

 TEMPERATURE CHART

SATURATED

LIQUID PRESSURE

 TEMPERATURE CHART

TABLE  5

Suction Pressure

Liquid Pressure

Temperature (R-410A)

Temperature (R-410A)

 

SUBCOOLING = SAT. LINE TEMP - LIQUID LINE TEMP.

Summary of Contents for GPC1524H41

Page 1: ...signed and manufactured to meet ENERGY STAR criteria for energy efficiency when matched with appropriate coil components However proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency Installation of this product should follow the manufacturer s refrigerant charging and air flow instructions Failure to confirm proper charge and air flow may reduce energ...

Page 2: ...nd outside of home Note any potential obstacles or prob lems that might be encountered as noted in this manual Choose a more suitable location if necessary IMPORTANT NOTE If a crankcase heater is used the unit should be energized 24 hours prior to compressor start up to ensure crankcase heater has sufficiently warmed the com pressor Compressor damage may occur if this step is not followed Before u...

Page 3: ...EPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN UNDER WATER WARNING THIS UNIT MUST NOT BE USED AS A CONSTRUCTION HEATER DURING THE FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE THIS TYPE OF USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES CODES AND REGULATIONS General The PC ...

Page 4: ...s and regulations MAJOR COMPONENTS General The unit includes a hermetically sealed refrigerating system consisting of a compressor condenser coil evaporator coil with flowrator an indoor blower a condenser fan and all necessary internal electrical wiring The heat pump also includes a reversing valve solenoid defrost thermostat and control and loss of charge protection The system is factory evacuat...

Page 5: ...ons as indicated Ducts should run as directly as possible to supply and return outlets Use of non flammable weatherproof flexible connectors on both supply and return connections at the unit to reduce noise transmission is recommended It is preferable to install the unit on the roof of the structure if the registers or diffusers are located in the wall or ceiling A slab installation is recommended...

Page 6: ...e consulted to determine the availability of sufficient power to operate the unit The voltage frequency and phase at the power supply should be checked to make sure it corresponds to the unit s RATED VOLTAGE REQUIREMENT Install a branch circuit fused disconnect near the unit in accordance with the N E C or local codes Wire sizes and overcurrent protection should be determined from the unit namepla...

Page 7: ...the unit 2 Wire size based on 60 C rated wire insulation and 30 C Ambient Temperature 86 F 3 For more than 3 conductors in a raceway or cable see the N E C for derating the ampacity of each conductor OPERATION Start Up Procedure and Checklist Begin with power turned off at all disconnects 1 Turn thermostat system switch to Cool and fan switch to Auto and turn temperature setting as high as it will...

Page 8: ...heat if installed should now come on Make sure it operates properly NOTE If outdoor thermostats are installed the outdoor ambient must be below the set point of these thermostats for the heaters to operate It may be necessary to jumper these thermostats to check heater operation if outdoor ambient is mild 14 For thermostats with emergency heat switch return to step 11 The emergency heat switch is ...

Page 9: ...age to the product which may not be covered by the manufacturer s warranty 8 Reversing Valve Coil This coil is activated by the thermostat in the cooling mode and during defrost It positions the reversing valve pilot valve for cooling operation 9 Indoor Blower Motor Units with EEM Motors The EEM model indoor blower motor is activated by the room thermostat by COOLING HEATING or FAN ON position The...

Page 10: ... should close To verify this check for 24 volts between DFT and C on board If the temperature at the thermostat is less than 28 F and the thermostat is open replace the unit s defrost thermostat as it is defective 7 When the unit s defrost thermostat has closed short the test pins on the defrost board until the reversing valve shifts indicating defrost This should take up to 22 seconds depending o...

Page 11: ...meter on liquid small line near liquid line access fitting with adequate contact and insulate for best possible reading 3 Check subcooling and superheat Systems with TXV application should have a subcooling and superheat within the range listed on the chart a If subcooling and superheat are low adjust TXV then check subcooling b If subcooling is low and superheat is high add charge to raise subcoo...

Page 12: ... Heat Pump should operate for many years without excessive service calls if the unit is installed properly However it is recommended that the homeowner inspect the unit before a seasonal start up The coils should be free of debris so adequate airflow is achieved The return and supply registers should be free of any obstructions The filters should be cleaned or replaced These few steps will help to...

Page 13: ...e due to 1 Solenoid not energized In order to determine if the solenoid is energized touch the nut that holds the solenoid cover in place with a screwdriver If the nut magnetically holds the screwdriver the solenoid is energized and the unit is in the cooling cycle 2 No voltage at unit s solenoid Check unit voltage If no voltage check wiring circuit 3 Valve will not shift a Undercharged check for ...

Page 14: ... 775 720 666 Watts 97 109 122 134 147 159 172 184 CFM 1123 1068 1014 959 905 850 796 741 Watts 123 136 148 161 173 186 198 211 CFM 1462 1409 1357 1305 1252 1200 1147 1095 Watts 241 253 266 278 291 303 315 328 CFM 1005 961 918 874 831 787 744 700 Watts 91 102 114 125 137 149 160 172 CFM 1110 1067 1023 980 936 893 849 806 Watts 120 132 144 155 167 178 190 202 CFM 1462 1409 1357 1305 1252 1200 1147 1...

Page 15: ...39 150 161 175 186 190 207 CFM 1712 1655 1587 1541 1486 1444 1393 1340 Watts 337 348 358 375 385 405 414 416 CFM 2002 1935 1885 1827 1767 1732 1669 1618 Watts 498 521 516 534 551 567 571 574 CFM 1337 1297 1218 1155 1118 1088 1022 989 Watts 179 190 203 210 225 243 249 268 CFM 1694 1646 1598 1549 1501 1453 1405 1357 Watts 296 303 311 319 327 334 342 350 CFM 1919 1870 1822 1774 1726 1678 1629 1581 Wa...

Page 16: ...essor stuck grounded or open winding open internal overload b Wait at least 2 hours for overload to reset If still open replace the compressor c Low voltage connection c At compressor terminals voltage must be within 10 of nameplate volts when unit is operating d Capacitor weak open or shorted d Check capacitor If defective replace Low suction cool compressor a a Iced evaporator coil a Defective o...

Page 17: ... evaporator coil The safest way to clean the evaporator coil is to sim ply flush the coil with water This cleaning practice remains as the recommended cleaning method for both copper tube and aluminum tube residential cooling coils An alternate cleaning method is to use one of the products listed in the technical publication TP 109 shipped in the literature bag with the unit to clean the coils The...

Page 18: ...rance around the unit for safety service maintenance and proper unit operation Verify proper weatherproofing of all ductwork roof curbs and electrical connections Check that the flue screen is in place Check gas piping for leaks Verify gas pressure to the unit is within the range specified on the serial plate Check to ensure that all fans pulleys and wheels are secure Check for proper belt tension...

Page 19: ...it 1 Compressor Amps Circuit 2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature Discharge Circuit 1 Heating Supply Air Temperature PRESSURES Gas Inlet Pressure Gas Manifold Pressure Suction Circuit 1 Suction Circuit 2 Discharge Circuit 2 Superheat Orif...

Page 20: ...feedback page PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminish their warranty rights For Product Registration please regi...

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