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9

HOT

COLD

DRAFTS OR DEAD SPOTS

-BEHIND DOORS
  -IN CORNERS
    -UNDER CABINETS

Thermostat Influences

Consult the instructions packaged with the thermostat for mounting
instructions and further precautions.

V. COMBUSTION & VENTILATION AIR REQUIREMENTS

T

O

 

AVOID

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

SUFFICIENT

 

FRESH

 

AIR

 

FOR

 

PROPER

 

COMBUSTION

 

AND

 

VENTILATION

 

OF

 

FLUE

 

GASES

 

MUST

 

BE

 

SUPPLIED

. M

OST

 

HOMES

 

REQUIRE

 

OUTSIDE

 

AIR

 

BE

 

SUPPLIED

 

INTO

 

THE

 

FURNACE

 

AREA

.

WARNING

Improved construction and additional insulation in buildings have re-
duced heat loss by reducing air infiltration and escape around doors
and windows.  These changes have helped in reducing heating/cool-
ing costs but have created a problem supplying combustion and ven-
tilation air for gas fired and other fuel burning appliances.  Appliances
that pull air out of the house (clothes dryers, exhaust fans, fireplaces,
etc.) increase the problem by starving appliances for air.
House depressurization can cause back drafting or improper com-
bustion of gas-fired appliances, thereby exposing building occu-
pants to gas combustion products that could include carbon mon-
oxide.

1. Headaches-Nausea-Dizziness, Flu-Like Symptoms.
2. Excessive humidity-heavily frosted windows or a moist

“clammy” feeling in the home.

3.

Smoke from a fireplace will not draw up the chimney.

4.

Flue gases that will not draw up the appliance vent pipe.

If this furnace is to be installed in the same space with other gas appli-
ances, such as a water heater, ensure there is an adequate supply of
combustion and ventilation air for the other appliances.  Refer to the
latest edition of the National Fuel Gas Code ANSI Z223.1 (Section 5.3),
or  CSA B149.1-05 Installation Codes (Sections 7.2, 7.3, or 7.4), or
applicable provisions of the local building codes for determining the
combustion air requirements for the appliances.
Most homes will require outside air be supplied to the furnace area
by means of ventilation grilles or ducts connecting directly to the
outdoors or spaces open to the outdoors such as attics or crawl
spaces.

The following information on air for combustion and ventilation is repro-
duced from the

 National Fuel Gas Code ANSI Z223.1 Section 5.3.

5.3.1 General:

(a) The provisions of 5.3 apply to gas utilization equipment installed in

buildings and which require air for combustion, ventilation and dilution
of flue gases from within the building. They do not apply to (1) direct
vent equipment which is constructed and installed so that all air for
combustion is obtained from the outside atmosphere and all flue gases
are discharged to the outside atmosphere, or (2) enclosed furnaces
which incorporate an integral total enclosure and use only outside air
for combustion and dilution of flue gases.

(b) Equipment shall be installed in a location in which the facilities for

ventilation permit satisfactory combustion of gas, proper venting and
the maintenance of ambient temperature at safe limits under normal
conditions of use. Equipment shall be located so as not to interfere
with proper circulation of air. When normal infiltration does not pro-
vide the necessary air, outside air shall be introduced.

(c) In addition to air needed for combustion, process air shall be provided

as required for: cooling of equipment or material, controlling dew point,
heating, drying, oxidation or dilution, safety exhaust, odor control, and
air for compressors.

(d) In addition to air needed for combustion, air shall be supplied for ven-

tilation, including all air required for comfort and proper working con-
ditions for personnel.

(e) While all forms of building construction cannot be covered in detail, air

for combustion, ventilation and dilution of flue gases for gas utilization
equipment vented by natural draft normally may be obtained by appli-
cation of one of the methods covered in 5.3.3 and 5.3.4.

(f) Air requirements for the operation of exhaust fans, kitchen ventilation

systems, clothes dryers, and fireplaces shall be considered in deter-
mining the adequacy of a space to provide combustion air require-
ments.

5.3.2 Equipment Located in Unconfined Spaces:

In unconfined spaces (see definition below) in buildings, infiltration may
be adequate to provide air for combustion ventilation and dilution of flue
gases. However, in buildings of tight construction (for example, weather
stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may
need to be provided using the methods described in 5.3.3-b or 5.3.4.

Space, Unconfined.

For purposes of this Code, a space whose volume is not less than 50 cubic
feet per 1,000 BTU per hour of the aggregate input rating of all appli-
ances installed in that space. Rooms communicating directly with the
space in which the appliances are installed through openings not furnished
with doors, are considered a part of the unconfined space.

5.3.3 Equipment Located in Confined Spaces:

(a) 

All Air from Inside the Building: 

The confined space shall be pro-

vided with two permanent openings communicating directly with an
additional room(s) of sufficient volume so that the combined volume
of all spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the combined space
shall be considered in making this determination. Each opening shall
have a minimum free area of 1 square inch per 1,000 BTU per hour
of the total input rating of all gas utilization equipment in the confined
space, but not less than 100 square inches. One opening shall be within
12 inches of the top and one within 12 inches of the bottom of the
enclosure.

Furnace

Water
Heater

Opening

Chimney or Gas Vent

Opening

NOTE: Each opening must have
a free area of not less than one 
square inch per 1000 BTU of  
the total input rating of all equip-
ment in the enclosure, but not
less than 100 square inches.

 Equipment Located in Confined Spaces; All  Air from Inside Building.

See 5.3.3-a.

Summary of Contents for AKSS9/GKS9

Page 1: ...ibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking before acting Most dealers ha...

Page 2: ...ND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 15 D...

Page 3: ...MODE 31 COOLING MODE 31 FAN ONLY MODE 31 XVI Operational Checks 31 BURNER FLAME 31 XVII Safety Circuit Description 32 GENERAL 32 INTEGRATED CONTROL MODULE 32 PRIMARY LIMIT 32 AUXILIARY LIMIT 32 ROLLOU...

Page 4: ...ANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR G...

Page 5: ...by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furnace A...

Page 6: ...THE UNIT IS IN A BUILDING THAT IS OR WILL BE VACANT CARE SHOULD BE TAKEN TO ROUTINELY INSPECT MAINTAIN AND MONITOR THE UNIT IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND...

Page 7: ...ow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upflow applications the front of the coil...

Page 8: ...ostat where it may be influ enced by any of the following Drafts or dead spots behind doors in corners or under cabinets Hot or cold air from registers Radiant heat from the sun Light fixtures or othe...

Page 9: ...atisfactory combustion of gas proper venting and the maintenance of ambient temperature at safe limits under normal conditions of use Equipment shall be located so as not to interfere with proper circ...

Page 10: ...ting of all equipment in the enclosure Outlet air duct Inlet air duct If the appliance room is located against an outside wall and the air openings communicate directly with the outdoors each opening...

Page 11: ...panel s and or basepan For horizontal upflow furnaces return air ductwork must be attached to the basepan NOTE Ductwork must never be attached to the back of the furnace Contact your distributor for...

Page 12: ...dard altitude Propane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas For furnaces being converted to LP gas it is strongly...

Page 13: ...be CSAlisted The solvent cement for the PVC toABS transition joint must meet ASTM D3138 Fittings must be DWV type fittings meetingASTM D2661 andASTM D3311 and if used in Canada must be CSA listed Car...

Page 14: ...ent Vent Flue Terminations Grade or Highest Anticipated Snow Level 3 min 12 min 4 min 12 min Vent Termination Clearances NOTE In Canada the Canadian Fuel Gas Code takes precedence over the preceding t...

Page 15: ...of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as the flue pipe 8 For horizontal installations externally secure the f...

Page 16: ...e pipe passing through the wall and prohibit damage to piping connections a coupling should be installed on either side of the wall and solvent ce mented to a length of pipe connecting the two couplin...

Page 17: ...strictions The pen etrations through the roof must be sealed tight with proper flashing such as is used with a plastic plumbing vent Horizontal terminations should be as shown in the following figure...

Page 18: ...ation 0 24 Vent termination from wall 8 min 12 max Combustion air intake from wall 6 max Vent and intake clearance to ground or anticipated snow level 12 min ____________________________________ SCREE...

Page 19: ...lets at the same elevation and always terminate all air intakes at the same elevation HOSE A HOSE B SIDE PANEL GROMMET HOLES GREEN HOSE CLAMP 3 PLACES TUBE 1 RUBBER ELBOW RIGHT SIDE PANEL DRAIN TRAP T...

Page 20: ...onnected to drain ports on the rubber elbow and the recuperator coil front cover The drain lines are then routed through the right or left side panel and into the drain trap secured to the outside of...

Page 21: ...e hose to rear right down side panel grommet holes 3 Cut 1 4 inch from the end of the drain port on the rubber elbow and discard 4 Insert Tube 1 into rubber elbow drain port and secure with a silver h...

Page 22: ...diagram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temperature rating of at least 105 C Any re placem...

Page 23: ...bination of the lower air density and a lower manifold pressure will prohibit the burner orifice from drawing the proper amount of air into the burner This may cause incomplete combustion flash back a...

Page 24: ...E PROPERTY DAMAGE PERSONAL INJURY OR DEATH MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS M...

Page 25: ...t in operation leak test the unit and gas connec tions TO AVOID THE POSSIBILITY OF EXPLOSION OR FIRE NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS WARNING Check for leaks using an approved chlorid...

Page 26: ...00 185 390 590 Data in accordance with NFPA pamphlet NO 54 Propane Gas Piping Chart II XIII CIRCULATING AIR FILTERS DUCTWORK AIR FLOW Duct systems and register sizes must be properly designed for the...

Page 27: ...oling coil it is recommended that a removable access panel be provided in the outlet air duct This opening shall be accessible when the furnace is installed and shall be of such a size that the heat e...

Page 28: ...the manual gas shutoff valve external to the furnace 2 Turn off the electrical power to the furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE...

Page 29: ...se from the hose barb fitting or inlet pressure boss 11 Replace inlet pressure tap a Honeywell VR8215 valve Remove the 1 8 NPT hose barb fitting from the inlet pressure tap Replace the inlet pressure...

Page 30: ...ubic foot Input 1 000 BTU ft3 x 3600 sec hr 34 sec ft3 Input 106 000 BTU hr Minor changes to the input rate may be accomplished through mani fold pressure adjustments at the gas valve Refer to Section...

Page 31: ...ed following a fixed thirty second blower on delay Furnace runs integrated control module monitors safety circuits continuously R and W thermostat contacts open completing the call for heat Gas valve...

Page 32: ...ct electrical components Use the following precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person...

Page 33: ...ace Toremove 1 Turn OFF electrical power to furnace 2 Remove filter s from the central return register or ductwork 3 Replace filter s by reversing the procedure for removal 4 Turn ON electrical power...

Page 34: ...g is an indication of an operational problem Perform the checks listed in Section XIV Startup Procedure andAdjustments to reduce the chances of repeated fouling XX BEFORE LEAVING AN INSTALLATION Cycle...

Page 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 36: ...and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct short at flame sensor or i...

Page 37: ...OW 1 5 757 44 753 44 734 45 704 47 674 49 620 524 438 HIGH 3 0 1449 36 1409 37 1326 39 1273 41 1201 43 1194 1136 1018 AKSS90703BX MED 2 5 1192 43 1172 44 1141 45 1094 47 1046 49 973 904 793 MED HI MED...

Page 38: ...LOW 1 5 757 44 753 44 734 45 704 47 674 49 620 524 438 HIGH 3 0 1449 36 1409 37 1326 39 1273 41 1201 43 1194 1136 1018 GKS90703BX MED 2 5 1192 43 1172 44 1141 45 1094 47 1046 49 973 904 793 MED HI ME...

Page 39: ...PED 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACEDWITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 TERMINAL SWITCH PRESS 5 UNIT MUST BE...

Page 40: ...fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local ga...

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