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14

MOTOR SHEAVE ADJUSTMENTS

V

L

, V

M

 & 2

VP

 V

ARIABLE

 P

ITCH

 K

EY

 T

YPE

 M

OTOR

 S

HEAVES

The driving and driven motor sheaves should be in align-
ment with each other and the shafts parallel.

V

L

 & V

M

 S

HEAVES

 A

DJUSTMENT

1. Loosen set screw “B” using a 5/32" Allen key.

2. Making half or full turns from closed position, adjust
sheave pitch diameter for desired speed. DO NOT
OPEN MORE THAN SIX FULL TURNS.

3. Tighten set screw “B” securely over flat.
4. Carefully put on belts and adjust belt tension. DO NOT

FORCE BELTS OVER GROOVES.

5. Ensure all keys are in place and the set screws tight

before starting drive. Recheck set screws and belt
tension after 24 hours service.

NOTE:

 Future adjustments should be made by loosening the

belt tension and increasing or decreasing the pitch diameter
of the sheave by half or full turns as required. Readjust belt
tension before starting drive.

C

B

VL & VM

NOTE:

Do not operate sheave with flange projecting beyond

the hub end.

MAINTENANCE

HIGH VOLTAGE! 
D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

. M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

. F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

IMPROPER

 

INSTALLATION

ADJUSTMENT

ALTERATION

SERVICE

 

OR

 

MAINTENANCE

REFER

 

TO

 

THIS

 

MANUAL

. F

OR

 

ADDITIONAL

 

ASSISTANCE

 

OR

 

INFORMATION

CONSULT

 

A

 

QUALIFIED

 

INSTALLER

SERVICE

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WARNING

S

HEET

 

METAL

 

PARTS

SCREWS

CLIPS

 

AND

 

SIMILAR

 

ITEMS

 

INHERENTLY

 

HAVE

 

SHARP

 

EDGES

AND

 

IT

 

IS

 

NECESSARY

 

THAT

 

THE

 

INSTALLER

 

AND

 

SERVICE

 

PERSONNEL

 

EXERCISE

 

CAUTION

.

CAUTION

Your Self Contained Packaged Air Conditioner and Heat Pump
should operate for many years without excessive service calls
if the unit is installed properly. However it is recommended
that the homeowner inspect the unit before a seasonal start
up.  The coils should be free of debris so adequate airflow is
achieved. The return and supply registers should be free of
any obstructions. The filters should be cleaned or replaced.
These few steps will help to keep the product up time to a
maximum.   The Service section that follows should help in
identifying problems if the unit does not operate properly.

F

ILTERS

CAUTION

T

O PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF

EQUIPMENT  EFFICIENCY  OR  EQUIPMENT  DAMAGE DUE TO DUST AND LINT

BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR

FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Every application may require a different frequency of replace-
ment of dirty filters. Filters must be replaced at least every
three (3) months during operating seasons.

Dirty filters are the most common cause of inadequate heat-
ing or cooling performance. Filter inspection should be made
at least every two months; more often if necessary because
of local conditions and usage.

Dirty throwaway filters should be discarded and replaced with
a new, clean filter.

Disposable return air filters are supplied with this unit. See
the unit Specification Sheet or Technical Manual for the cor-
rect size and part number. To remove the filters, remove the
filter access panel on return side of the unit.

C

ABINET

 F

INISH

 M

AINTENANCE

Use a fine grade automotive wax on the cabinet finish to
maintain the finish’s original high luster. This is especially
important in installations with extended periods of direct sun-
light.

Summary of Contents for 15 ton CPC Series

Page 1: ...air caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use C US NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual These installation instructions cover the outdoor installation of single package electric heating and cooling units See the Specification Sheet app...

Page 2: ...MAGE PERSONAL INJURY REDUCED UNIT PERFORMANCE AND OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF SUCH NON APPROVED DEVICES WARNING THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WARNING WARNING TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DE...

Page 3: ...k NY 10018 System design and installation should also where applicable follow information presented in accepted industry guides such as the ASHRAE Handbooks The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation The mechanical installation of the packaged roof top units consists of making final connections between the unit and building services su...

Page 4: ...let gas vent termination or plumbing vent outlet For specific distances required consult local codes Allow minimum clearances from the enclosure for fire protection proper operation and service access see Unit Clearances These clearances must be permanently maintained When the unit is heating the temperature of the return air entering the unit must be between 50 F and 100 F GROUND LEVEL INSTALLATI...

Page 5: ...ispose of the boards and brace appropriately Curb installations must comply with local codes and should be done in accordance with the established guidelines of the National Roofing Contractors Association Proper unit installation requires that the roof curb be firmly and permanently attached to the roof structure Check for adequate fastening method prior to setting the unit on the curb Full perim...

Page 6: ...ccess and to insure proper venti lation and condenser airflow The unit must not be installed beneath any obstruction The unit should be installed re mote from all building exhausts to inhibit ingestion of exhaust air into the unit fresh air intake Insulated Panels Roof Curb Installation ROOF CURB POST INSTALLATION CHECKS After installation check the top of the curb duct connection frame and duct f...

Page 7: ... with the unit during transport Remove wood struts mounted beneath unit base frame before setting unit on roof curb These struts are intended to protect unit base frame from fork lift damage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit Important If using bottom discharge with roof curb duct wo...

Page 8: ...ATIVE IF ASSISTANCE IS REQUIRED WARNING TO PREVENT DAMAGE TO THE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEATHER TIGHT TO PREVENT WATER ENTRY INTO THE BUILDING CAUTION For unit protection use a fuse or HACR circuit breaker that is in excess of th...

Page 9: ...D LOW VOLTAGE BLOCK LOCATIONS FAILURE OF UNIT DUE TO OPERATION ON IMPROPER LINE VOLTAGE OR WITH EXCESSIVE PHASE UNBALANCE CONSTITUTES PRODUCT ABUSE AND WILL VOID YOUR WARRANTY AND MAY CAUSE SEVERE DAMAGE TO THE UNIT ELECTRICAL COMPONENTS WARNING Areas Without Convenience Outlet It is recommended that an independent 115V power source be brought to the vicinity of the roof top unit for portable ligh...

Page 10: ...tream of the heat exchanger A cover should be tightly attached to prevent air leaks Ductwork dimensions are shown in the roof curb installation manual If desired supply and return duct connections to the unit may be made with flexible connections to reduce possible unit operating sound transmission VENTING NOTE Venting is self contained CONDENSATE DRAIN CONNECTION CONDENSATE DRAIN CONNECTION A 3 4...

Page 11: ...r Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Air temperature measuring device General refrigeration mechanics tools TEMPORARY HEATING OR COOLING If the unit is to be used for temporary heating or cooling a Startup Adjustments and Checks must first be performed in accordance with this manual Failure to comply with this requirement will void the warranty After the machines are ...

Page 12: ...life of your belt Too loose a belt will shorten its life too tight premature mo tor and bearing failure will occur Check you belt drive for adequate run in belt tension by measuring the force required to deflect the belt at the midpoint of the span length Belt tension force can be measured using a belt tension gauge available through most belt drive manufacturers t Span length inches C Center dist...

Page 13: ...ir Flow Adjustments 12 Make sure the unit is free of rattles and the tubing in the unit is free from excessive vibration Also make sure tubes or lines are not rubbing against each other or sheet metal surfaces or edges If so correct the trouble 13 Set the thermostat at the appropriate setting for cooling and heating or automatic change over for normal use 14 Be sure the Owner is instructed on the ...

Page 14: ...CAUTION Your Self Contained PackagedAir Conditioner and Heat Pump should operate for many years without excessive service calls if the unit is installed properly However it is recommended that the homeowner inspect the unit before a seasonal start up The coils should be free of debris so adequate airflow is achieved The return and supply registers should be free of any obstructions The filters sho...

Page 15: ... BY QUALI FIED SERVICE AGENCY ONLY OTHERS SHOULD NOT ATTEMPT TO SERVICE THIS EQUIPMENT Common Causes of Unsatisfactory Operation of Heat Pump on the Heating Cycle INADEQUATE AIR VOLUME THROUGH INDOOR COIL When a heat pump is in the heating cycle the indoor coil is functioning as a condenser The return air filter must always be clean and sufficient air volume must pass through the indoor coil to pr...

Page 16: ...BHP CFM BHP CFM BHP 0 2 7203 2 18 6718 1 94 0 4 7306 2 54 6777 2 14 6257 1 80 5711 1 66 0 6 7477 2 97 6899 2 51 6323 2 10 5716 1 72 5103 1 39 0 8 7112 2 96 6467 2 46 5795 2 01 5101 1 61 1 0 5983 2 38 5190 1 89 1 2 4426 1 71 CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 9664 4 05 0 4 9570 4 08 9197 3 82 8702 3 51 0 6 9038 3 82 8460 3 46 7949 3 14 0 8 8171 2 93 7630 3 70 7068 2 79 1 0 ...

Page 17: ... BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 1 0 7120 3 26 6223 2 55 1 2 6927 3 39 5924 2 61 1 4 6739 3 52 5602 2 65 1 6 6587 3 69 5245 2 67 1 8 6419 3 84 4877 2 70 2 0 6261 4 01 CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 1 0 9090 5 79 8297 5 06 7479 3 62 1 2 8774 5 60 7914 4 83 6989 4 07 1 4 8471 5 43 7549 4 63 1 6 8209 6 14 7194 4 45 1 8 7967 6 02 6883 5 01 2 0 6594 4 87 6 C...

Page 18: ...uirements MIN MAX Qty RLA LRA Qty RLA LRA Qty HP RLA HP FLA 208 230 60 3 187 253 1 29 5 195 0 1 25 0 164 0 3 1 3 2 40 BD STD STATIC 3 0 9 2 460 60 3 414 506 1 14 7 95 0 1 12 2 100 0 3 1 3 1 20 BD STD STATIC 3 0 4 6 575 60 3 518 633 1 12 2 80 0 1 9 0 78 0 3 1 3 0 90 BD STD STATIC 3 0 4 2 MODELS 15 TON SMALLER COMPRESSOR ELECTRICAL DATA ID MOTOR APPL LARGER COMPRESSOR OD FAN MOTORS ea ID FAN MOTOR V...

Page 19: ...19 APPENDIX C UNIT DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 ...

Page 20: ...20 2010 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com ...

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